Roland VersaCamm SP-540V Service Notes

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Page 1 Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation. 2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of SP-540V.
Page 2: Table Of Contents
Contents 4 Adjustment 1 Structure & Spare Parts 1-1 COVERS 4-1 SPECIAL TOOLS 1-2 FRAME 4-2 SERVICE MODE 1-3 DRIVE UNIT 4-3 HOW TO UPGRADE FIRMWARE 4-17 1-4 HEAD CARRIAGE 4-4 HEAD ALIGNMENT 4-20 1-5 BASE FRAME 4-29 LMIT POSITION & CUT DOWN POSITION INITIALIZE 1-6 CHASSIS 4-6 LINEAR ENCODER SETUP 4-33...
Page 3 Revision Record Revision Date Description of Changes Approval Issued 2004.10.14 First Edition Inagaki Sato 2004.10.25 1-7 : PINCH ROLLER Parts No. have been changed. Inagaki Sato 2005.1.6 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Inagaki Mabuchi 2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical Parts has been revised.
Page 4 To Ensure Safe Work About Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.
Page 5 Do not recharge, short-circuit, Turn off the primary power SWs disassemble the lithium battery, nor for the Printer and Dryer before put it into ﬁ re. servicing. It may cause heat, explosion and ﬁ re. Put tape around the lithium battery for insulation for disposal or preservation.
Page 6: Covers
1 Structure & Spare Parts 1-1 COVER PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts No. Parts Name Parts Name 1 22095156-00 APRON,FRONT AL SP-540V 25 W840605010 PANEL BOARD SP-300 2 22095158-00 APRON,FRONT UNDER SP-540V 26 22055690-00 PLATE,FRONT COVER SP-540V 3 22805567-00 ASS'Y,FRONT COVER SP-540V 27 22055356-00 PLATE,F COVER CM-500 4 23415133-00 ASS'Y,THERMISTOR CABLE SP-300...
Page 7: Frame
1-2 FRAME...
Page 8 1-2 FRAME PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 1 21905192-00 ADAPTER,MEDIA CLAMP SP-540V S1 31029101-00 BUSH,NB-19 2 7520501000-00 ASS'Y,CAP BOTTLE 2 FJ-52 S2 31029106-00 BUSH,SQUARE SB-6025 3 22845192-00 BASE,BOTTOM SP-540V S3 31289102-00 CUPSCREW, M3*6 NI 4 22845104-00...
Page 9: Drive Unit
1-3 DRIVE UNIT...
Page 10: Drive Unit
1-3 DRIVE UNIT PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts No. Parts Name Parts Name 1 7876709020 ASS'Y, FEED MOTOR SP-540V REVISED 6 68 22805578-00 ASS'Y TUBING 3*1000MM SP-540V 2 7876709010 ASS'Y,SCAN MOTOR SP-540V REVISED 6 69 22805478-00 ASS'Y TUBING 2*20MM FJ-540 3 11869103-00 BALL,4MM...
Page 11: Head Carriage
1-4 HEAD CARRIAGE REVISED 10 REVISED 2,7 REVISED 2,7 REVISED 11 REVISED 5 REVISED 2 Refer to the Service Information : SP540V-003 REVISED 5 Refer to the Service Information : SP540V-004 REVISED 7 Refer to the Service Information : SP540V-008 REVISED 10 Refer to the Service Information : SP540V-009 REVISED 11 Refer to the Service Information : SP540V-013 PARTS LIST -Main Parts-...
Page 12: Base Frame
1-5 BASE FRAME Revised 9 PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 1 22805570-00 ASS'Y, GRIT ROLLER SP-540V S1 31029101-00 BUSH,NB-19 2 22095157-00 APRON,B SP-540V S2 31329601-00 CLAMP,INSULOK T-18S 3 22115106-00 BEARING HOUSING A 211-106 S3 31289112-00 CUPSCREW, M3*10 NI 4 22175870-00...
Page 13: Chassis
1-6 CHASSIS PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts Name Parts No. 33 21475147-00 SHEET,COATING SEAL FJ-540 1 15009101-00 BATTERY CR2032 34 22055695-00 PLATE,NET CARD SP-540V 2 23505631-00 CABLE-ASS'Y JUNBI A PC-600 35 22805353-00 ASS'Y,NETWORK BOARD FJ-500 3 23505632-00 CABLE-ASS'Y JUNBI B PC-600 4 23415268-00...
Page 14: Pinch Roll
1-7 PINCH ROLLER <Right/Left Pinch Roller> <Center Pinch Roller> REVISED 1 PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 1 22805581-00 ASS'Y, PINCH ROLLER L/R SP-540V S1 31149702-00 RING,E-RING ETW-3 UNI-C REVISED 1 2 21745101-00 COLLAR,P-ROLLER PNC-960 S2 31019702-00 SCREW,BINDING P-TIGHT 3*6 BC...
Page 15: Stay Roll
1-8 STAY ROLL PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name S1 31109603-00 NUT, SQUARE M5 1 22145200-00 ARM,SP-300 2 21815106-00 BOLT,SHOULDER PNS-501 3 22485107-00 LEVER,BRAKE SP-300 4 21545139-00 PAD,BRAKE PNS-501 5 22295309-00 SHAFT,SHEET SP-540V 6 7498805000-00 ASS'Y, STOPPER SCREW PNS-501 7 22135362-00...
Page 16: Tool Carriage
1-9 TOOL CARRIAGE PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 22805571-00 ASS'Y CARRIAGE SP-300 S1 31029801-00 BUSH,ROLL 2*4 22805292-00 ASS'Y, CLAMP BLADE CM-500 S2 31029803-00 BUSH,ROLL 3*5 22805291-00 ASS'Y, HOLDER BLADE CM-500 S3 31329601-00 CLAMP,INSULOK T-18S 22805287-00...
Page 17: Wiper System
1-10 WIPER SYSTEM REVISED 6 * REVISED 6 Refer to Service Information : SP540-006 PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 1 22845107-00 BASE,WIPER MOTOR SP-300 S1 31289108-00 CUPSCREW, M3*8 NI 2 11929139-00 BELT,520P2M4-530 S2 31049107-00...
Page 18: Pump System
1-11 PUMP SYSTEM_Old type S/No. AV10472 and below REVISED 11 PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts No. Parts Name Parts Name 1 1000002794 ASSY,CAP-TOP XC-540 REVISED 11 22295268-00 SHAFT,TABLE GUIDE SP-300 2 22845109-00 BASE,BOTTOM CAP SP-300 22155957-00 SHAFT,SCREW M8 FJ-540 3 22845108-00...
Page 19 1-11 PUMP SYSTEM_New type REVISED 8 S/No. AV10473 and above REVISED 11 *REVISED 11: Refer to Service Information SP540V-014. *REVISED 8: Refer to Service Information SP540V-010. PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts No. Parts Name Parts Name 1 1000002794 ASSY,CAP-TOP XC-540...
Page 20: Ink System
1-12 INK SYSTEM PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts No. Parts Name Parts Name 1 11909133-00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601-00 CLAMP,INSULOK T-18S 2 22845106-00 BASE,INK CARTRIDGE SP-300 S2 31289102-00 CUPSCREW, M3*6 NI 3 23415134-00 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111-00 CUPSCREW, M4*6 NI...
Page 21 1-13 ACCESSORY & STAND REVISED 11 117V 240VE 230V 240V PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts Name Parts No. Parts Name 1 13499111-00 AC CORD H05VV-F 240VE 10A S 31 22805577-00 ASS'Y STAND SP-540V 2 13499109-00 AC CORD SJT 117V 10A 3PVC 32 22245103-00 RETAINER,CARRIAGE SP-300...
Page 22: Wiring Map
2 Electrical Section 2-1 WIRING MAP...
Page 23 SP-540V WIRING MAP Parts No. Parts Name 23505631 CABLE-ASSY AC LIVE BROWN PC-600 23505632 CABLE-ASSY AC NEUTRAL BLUE PC-600 23415268 CABLE-ASSY AC GROUND GREEN SP-540V 23415116 CABLE-ASSY AC POWER SP-300 23415269 CABLE-ASSY AC SWPS POWER SP-540V 23415270 CABLE-ASSY POWER H AC SP-540V 23415115 CABLE-ASSY POWER SERVO SP-300 23415117 CABLE-ASSY POWER MAIN SP-300 23415125 CABLE-ASSY SCAN MOTOR SP-300...
Page 24: Main Board
2-2 MAIN BOARD Arrangement Diagram_Component Side DIP SW DIP SW bit 1 ~ bit 2 Always OFF bit 3 bit 4 ~ bit 8 Always OFF...
Page 31: Servo Board
2-3 SERVO BOARD 2-10...
Page 32 2-11...
Page 33 /SERVO_RES /Serial_Start 2-12...
Page 34 2-13...
Page 35 2-14...
Page 36 2-15...
Page 37: Heater Board
2-4 HEATER BOARD 2-16...
Page 38 CE100p CE100p CE100p CE100p CE100p( NON) 2-17...
Page 39 EXBA10E103J 2-18...
Page 40: Sub Board
2-5 SUB BOARD 2-19...
Page 41 2-20...
Page 42 2-21...
Page 43 2-22...
Page 44 2-23...
Page 45: Maintenance Parts List
2-6 MAINTENANCE PARTS LIST_Electrical Parts REVISED 3 MAIN BOARD IC No. Parts No. Description Function IC44 15199237 V.RGL L4960 5V REGULATOR IC48 15159127 IC E09A19RA D/A Converter for HEAD BK&CY IC49 15159127 IC E09A19RA D/A Converter for HEAD BK&CY IC50 15159127 IC E09A19RA D/A Converter for HEAD MG&YE...
Page 46 3 Replacement of Main Parts The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : SERVO BOARD REPLACEMENT : 12min. 20min. (1 Head) 1. SENSOR CHECK *5 1.
Page 47 Revised 11 To prevent static damage, discharge static electricity from your body before you touch any of electronic components. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): When unpacking a static-sensitive component from its shipping carton, do not remove the component from the antistatic packing material until you are ready to install the component to the machine.
Page 48: Head Replacement
3-1 HEAD REPLACEMENT Turn on the SUB POWER SW and perform the [PUMP UP] from the [INK CONTROL] menu. W h e n i t f i n i s h e s , t h e S U B P O W E R w i l l b e MENU INK CONTROL automatically turned off.
Page 49 Remove the I/S COVER. I/S COVER Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and press the [ENTER] key. The CAPPING UNIT moves SERVICE MENU CAP&WIPER CTRL down and allows you to move the HEAD CARRIAGE by hand. CAP&WIPER CTRL OPEN [ENTER] Turn off the SUB POWER SW, and then turn off the MAIN POWER SW.
Page 50 Remove the DAMPER PLATE and remove the 2 INK DAMPERs from the HEAD which will be replaced. DAMPER PLATE Do not hold both sides of the INK DAMPER so hard. It could break. Be sure to remove and fix the INK DAMPER with the HEAD BOARD COVER fixed.
Page 51 Remove the HEAD from the ADAPTER and fix the new HEAD HEAD to the ADAPTER. Make sure to fix the HEAD by pressing it to the bottom left corner of the ADAPTER. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. ADAPTER Install the HEAD to the head carriage and fix the 3 screws temporarily.
Page 52 Fix the 2 INK DAMPERs to the head. Make sure to replace the DAMPERs when the HEAD is replaced. CYAN YELLOW Do not hold both sides of the INK DAMPER so hard. It could break. MAGENTA BLACK Move the HEAD CARRIAGE by hand to the lock position.
Page 53 From the menu (NOT from the service menu), select [INK CONTROL] > [HEAD REPLACE], and press the MENU INK CONTROL EMPTY MODE ENTER key. INK CONTROL EMPTY MODE STOP STOP INK CONTROL FILL INK INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE...
Page 54: Wiper Replacement
3-2 WIPER REPLACEMENT Turn on the SUB POWER SW while pressing the [CLEANING] key to enter the maintenance mode. Select [WIPER REPLACE] and press the [ENTER] key. The head moves to the left side. MAINTENANCE WIPER REPLACE NOW PROCESSING.. Make sure the screen shown in the figure is displayed. INSERT STOPPER Then, remove the I/S COVER.
Page 55 Using the tweezers, grasp the bottom portion of the wiper and take it off the hook. Use the tweezers to press the area shown in the figure and engage the WIPER on the hook. Make sure to attach the Wiper so that the rubber surface toward the front.
Page 56: Cap Top Replacement
3-3 CAP TOP REPLACEMENT Remove the I/S COVER. I/S COVER Turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE. [MENU] key MENU SERVICE MENU Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and SERVICE MENU press the [ENTER] key.
Page 57 Remove the PUMP COVER. PUMP COVER Select [CAP&WIPER CTRL] > [CAP] > [UP], and press SERVICE MENU the [ENTER] key. The capping unit moves up. Press CAP&WIPER CTRL the [ENTER] key 3 times, because the capping unit moves up in 3 steps. CAP&WIPER CTRL [ENTER] Turn off the SUB POWER SW, and then turn off the...
Page 58 Unhook the CAP FRAME with holding it by the other hand, and remove it. Make sure to hold the CAP FRAME. There is CAP FRAME a SPRING under the CAP TOP. The CAP TOP will jump out unless you hold the cap frame when removing it.
Page 59 Connect the tube of the CAP TOP to the tube of the PUMP using the JOINT TUBE. JOINT TUBE Fix the PUMP COVER. PUMP COVER Turn on the MAIN POWER SW, then turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
Page 60 Move the HEAD CARRIAGE by hand to the lock position. Be careful that the head does not strike the media or media clamp. Select [CAP&WIPER CTRL] > [CAP] > [UP], and press the [ENTER] key to move up the capping unit 1 step. Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage.
Page 61: Tool Carriage Replacement
3-4 TOOL CARRIAGE_REPLACEMENT Turn off the Main Power SW and remove the I/S COVER, FRONT RAIL COVER FRONT RAIL COVER and FRONT COVER. I/S COVER FRONT COVER Remove the TOOL CARRIAGE COVER. TOOL CARRIAGE COVER Remove the TOOL CARRIAGE TOP COVER. TOOL CARRIAGE TOP COVER Disconnect the CROP MARK, PINCH ROLLER and PINCH ROLLER SENSOR...
Page 62 Remove the TOOL CARRIAGE BOARD. SCREW TOOL CARRIAGE BOARD Remove the TOOL CARRIAGE BOARD STAY from the SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY. TOOL CARRIAGE ASSY Remove the TOOL CARRIAGE. SCREW TOOL CARRIAGE Remove the AUTO SHHET CUTTER together with the TOOL CARRIAGE PLATE from TOOL CARRIAGE and fix the AUTO SHEET CUTTER to the new TOOL CARRIAGE.
Page 63 Fix the new TOOL CARRIAGE. SCREW Fix the TOOL CARRIAGE BOARD STAY to the TOOL SCREW TOOL CARRIAGE BOARD STAY CARRIAGE. Fix the TOOL CARRIAGE BOARD. TOOL CARRIAGE BOARD SCREW Connect the CROP MARK, PINCH ROLLER and PINCH ROLLER SENSOR CROP MARK SENSOR SOLEDOID Wirings.
Page 64 Fix the CARRIAGE TOP COVER. CARRIAGE TOP COVER Fix the TOOL CARRIAGE COVER. CARRIAGE COVER Fix the FRONT RAIL COVER, FRONT COVER and I/S FRONT RAIL COVER COVER. I/S COVER FRONT COVER Enter the SERVICE MODE and perform the following adjustments and settings.
Page 65: Carriage Motor Replacement
3-5 CARRIAGE MOTOR REPLACEMENT Turn off the MAIN POWER SW. MAIN POWER SW Remove the I/S COVER. I/S COVER Remove the PANEL COVER. Be sure to disconnect the flexible cable connected to the PANEL BOARD. PANEL COVER Remove the SPRING. SPRING 3-20...
Page 66 Remove the screws fixing the FLANGE. SCREW FLANGE Disconnect the connector of the MOTOR cable. CONNECTOR Rotate the Motor 90 degree and remove it downward. Remove the Motor from the Flange and fix the new Motor to the Flange. FLANGE Be careful with the fixing direction of the Frange.
Page 67 Fix the Motor from under the MOTOR BASE. MOTOR BASE Connect the connector of the Motor cable. CONNECTOR Fix the Motor Flange by the 2 SCREWs temporalily. SCREW Fix the SPRING, then tighten up the 2 SCREWs to fix the FLANGE with checking the gears mesh without the baklash.
Page 68 Connect the PANEL CABLE to the PANEL BOARD and fix the PANEL COVER. PANEL COVER Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power ], [ ], [ ] + POWER ON while pressing the Left, Right and Down keys to enter the SERVICE MODE.
Page 69 Check the AGING. Go back to the SERVICE MENU, and select [AGING] > [SCAN] and press the [ENTER] key. Make sure the SERVICE MENU machine do the AGING and then, finish it by pressing AGING [ENTER] key. AGING SCAN Clear the motor working hours. SERVICE MENU Go back the SERVICE MENU, and select [HISTORY HISTORY MENU...
Page 70: Pump Replacement
3-6 PUMP REPLACEMENT Remove the I/S COVER. I/S COVER Turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE. ], [ ], [ ] + POWER ON [MENU] key MENU SERVICE MENU Select [CAP&WIPER CTRL] >...
Page 71 Turn off the SUB POWER SW, and then turn off the MAIN POWER SW. MAIN POWER SW Remove the PUMP COVER. PUMP COVER Disconnect the tube(Black) of the CAP TOP from the DRAIN TUBE tube(White) of the PUMP. And disconnect the PUMP TUBE from the DRAIN TUBE.
Page 72 Fix the new PUMP so that the 2 projection parts of the PUMP fix to the holes of the FRAME. Make sure that the Gear of the PUMP UNIT and the Gear of the PUMP MOTOR mesh SCREW without backlash. GEAR Connect the tube of the CAP TOP to the tube of the PUMP using the JOINT TUBE and connect the tube of...
Page 73 Turn on the MAIN POWER SW. Then, turn on the SUB POWER SW while pressing the Left, Right and Down ], [ ], [ ] + POWER ON keys to enter the SERVICE MODE. [MENU] key MENU SERVICE MENU Select [CAP&WIPER CTRL] > [CAP] > [UP], and press the [ENTER] key to move up the capping unit 1 step.
Page 74: Ink Tube Replacement
3-7 INK TUBE REPLACEMENT Turn on the SUB POWER SW and perform the [PUMP UP] from the [INK CONTROL] menu. W h e n i t f i n i s h e s , t h e S U B P O W E R w i l l b e MENU INK CONTROL automatically turned off.
Page 75 Remove the following covers. FRONT RAIL COVER TOP COVER LEFT COVER I/S COVER TOP COVER FRONT RAIL COVER FRONT COVER LEFT COVER FRONT COVER I/S COVER Remove CARRIAGE COVER. Then, move the HEAD CARRIAGE to the left end. Be careful that the head does not strike the media or media clamp.
Page 76 Disconnect 2 FLEXIBLE CABLEs that are coming from the CABLE VEYOR from the CARRIAGE BOARD. Remove the GUIDE PLATEs of the CABLE VEYOR. Then, take out the FLEXIBLE CABLEs from the CABLE GUIDE PLATE VEYOR. Pull out the INK TUBE from the CABLE VEYOR. Put the new INK TUBE in the CABLE VEYOR through the TUBE GUIDE.
Page 77 Connect the new INK TUBE to the JOINTs, and mark the INK TUBE to indicate the color of the ink. JOINTs REAR VIEW OF MACHINE Cut the INK TUBE at appropriate length and connect it to the INK DAMPER. Then mark the INK TUBE to indicate the color of the ink.
Page 78 After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys ], [ ], [ ] + POWER ON to enter the SERVICE MODE. [MENU] key MENU SERVICE MENU Select [CAP&WIPER CTRL] > [CAP] > [UP], and press the [ENTER] key to move up the capping unit 1 step.
Page 79: Battery Replacement
3-8 BATTERY REPLACEMENT Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire. Turn off the Sub Power SW, and then turn off the Main Revised 8 Power SW.
Page 80 Remove the BATTERY on the MAIN BOARD by pushing it down and tilting towards right. SOCKET MAIN BOARD Replace the BATTERY with new one. SOCKET Be careful with the direction of the BATTERY. BATTERY MAIN BOARD Clear the BATTERY FLAG from the [CLOCK CHECK] SERVICE MENU menu in the Service Menu.
Page 81: Carriage Wire Replacement
3-9 CARRIAGE WIRE REPLACEMENT Turn off the MAIN POWER SW. MAIN POWER SW Remove the following covers. FRONT RAIL COVER TOP COVER LEFT COVER I/S COVER TOP COVER FRONT RAIL COVER FRONT COVER LEFT COVER FRONT COVER I/S COVER Remove the PANEL COVER with disconnecting the flexible cable connected to the PANEL BOARD.
Page 82 Loosen the 2 screws and then the ADJUSTMENT SCREW ADJUSTMENT SCREW in order to loosen the wire tension. Remove the CARRIAGE WIRE from the DRIVE PULLEY as shown in the figure. Remove the SPRING, then loosen the screws fixing the MOTOR FLANGE.
Page 83 Remove the screws fixing the DRIVE GEAR and remove the CARRIAGE WIRE from the PULLEY. Fix one end of the new WIRE and fix the DRIVE GEAR to the DRIVE PULLEY with the screws. Put the DRIVE PULLEY into the shaft and fix it with the E RING.
Page 84 Fix the SPRING, then tighten up the 2 screws to fix the FLANGE with checking the gears mesh without backlash. FLANGE SPRING Tighten the ADJUSTMENT SCREW and remove the slack in ADJUSTMENT SCREW the Wire. Do not tighten it too tightly. Rotate the DRIVE PULLEY until the CARRIAGE WIRE comes to its second wind from the top.
Page 85 Connect the PANEL CABLE to the PANEL BOARD, and fix the PANEL COVER. PANEL COVER Turn on the MAIN POWER SW. Then, turn on the SUB POWER SW while pressing the Left, Right and Down ], [ ], [ ] + POWER ON keys to enter the SERVICE MODE.
Page 86: Encoder Scale Replacement
3-10 ENCODER SCALE REPLACEMENT Remove the following covers. FRONT RAIL COVER TOP COVER LEFT COVER I/S COVER TOP COVER FRONT RAIL COVER FRONT COVER LEFT COVER I/S COVER FRONT COVER Turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
Page 87 Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the ENCODER SCALE SPRING on its left end. ENCODER PLATE SPRING PLATE Remove the SPRING PLATE from the ENCODER SCALE and fix it to the new ENCODER SCALE where there is no black dot written on it.
Page 88 Carry out the LINEAR ENCODER SETUP. 3-43...
Page 89: Pinch Roller Replacement
3-11 PINCH ROLLER REPLACEMENT Remove the E RING on one side of the PINCH ROLLER and pull out the SHAFT. PINCH ROLLER Make sure not to lose the washers which are fixed at both sides of the PINCH ROLLER. E RING SHAFT Put the new PINCH ROLLER with washers and insert the SHAFT into the PINCH ROLLER.
Page 90: Cutter Protection Replacement
3-12 CUTTER PROTECTION REPLACEMENT Remove the CUTTER PROTECTION. CUTTER PROTECTION Wipe the adhesive on the BED with the alcohol. Install the CUTTER POROTECTION from 31mm from right edge of the BED. CUTTER PROTECTION CUTTER PROTECTION Make sure that the CUTTER PROTECTION is not bumpy.
Page 91: Sw Power Supply Replacement
3-13 SW POWER SUPPLY REPLACEMENT Turn off the MAIN POWER SW and disconnect the AC Cord. Then, remove the CHASSIS COVER. CHASSIS COVER MAIN POWER SW Disconnect the Cables which are connected to the SW POWER SUPPLY and replace the SW POWER SUPPLY.
Page 92: Flexible Cable Replacement
3-14 FLEXIBLE CABLE REPLACEMENT Revised 4 This is a procedure to replace the FLEXIBLE CABLE FRONT RAIL COVER between the SERVO BOARD and the TOOL CARRIAGE. Remove the following covers. LEFT COVER I/S COVER FRONT RAIL COVER LEFT COVER I/S COVER FRONT COVER FRONT COVER Turn on the SUB POWER SW while pressing the Left,...
Page 93 Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the ENCODER SCALE SPRING on its left end. ENCODER PLATE SPRING PLATE Turn off the Main Power SW, and disconnect the power cord. Then, remove the CHASSIS COVER.
Page 94 TOOL CARRIAGE TOP COVER Remove TOOL CARRIAGE TOP COVER from the TOOL CARRIAGE. Disconnect the 3 cables except the FLEXIBLE CABLE TOOL CARRIAGE BOARD from the TOOL CARRIAGE BOARD, and remove the TOOL CARRIAGE BOARD from the machine. CABLE Remove the FLEXIBLE CABLE and the CABLE GUIDEs from the TOOL CARRIAGE BOARD.
Page 95 Fix the CABLE GUIDEs on the RAIL with the rivets. CABLE GUIDE (Upper) CABLE GUIDE (Lower) Connect the FLEXIBLE CABLE to CN6 of the SERVO BOARD. SERVO BOARD Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the FLEXIBLE CABLE fits to the INNER CABLE GUIDE.
Page 96 Fix the FLEXIBLE CABLE with the CABLE HOLDER with keeping the condition of 15 . CABLE HOLDER Fix the FLEXIBLE CABLE with the other CABLE HOLDER. Fix the CABLE HOLDER with pulling the FLEXIBLE CABLE not to have the slack between the 2 CABLE HOLDERs.
Page 97 Move the HEAD CARRIAGE in a whole width of the machine. Make sure that the ENCODER SCALE doesn't make contact with the ENCODER MODULE and also ENCODER SCALE is between the slit of the ENCODER MODULE. Carry out the LINEAR ENCODER SETUP. 3-52...
Page 98: Special Tools
4 Adjustment 4-1 Special Tools Table shows a list of special tools recommended by Roland DG Corp. Tool No. ST-056 Tool Name TORQUE DRIVER N6 Purpose HEAD ALIGNMENT Tool No. ST-002 Tool Name TENSION GAUGE 300g (3N) Purpose Tool Pressure Adjustment Tool No.
Page 99: Service Mode
4-2 SERVICE MODE ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU HEAD RANK HEAD RANK 1 HEAD 1 1234567 (1/5) HEAD RANK HEAD RANK HEAD RANK 2 HEAD 2 1234567 (5/5) This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Page 100 Detection, writing, and reading of an ink cartridge IC are performed, and a device and a communication way are checked. The existence of the driver for IC detection are checked first. It becomes the following display when the abnormalities are found on the driver. IC CHECK SYSTEM ERROR Next, the communication check of cartridge IC is performed for every slot.
Page 101 SERVICE MENU As per display LCD/LED/BUZ CHK This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED, Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor key of the LCD, all characters of LCD will be displayed.
Page 102 At the time of a normal end (one beep) PINCH ADJUST SETUP COMPLETE PINCH ADJUST * When the pinch roll is not downed, display. (Three beeps) It continues by pinch roll down. 1.150 mm SERVICE MENU LOWER PINCHIROLL A compensation value is displayed. PINCH ADJUST * When the pinch roll is downed, display.
Page 103 SERVICE MENU HEAD ADJUST BIAS HEAD ADJUST BIAS TEST PRINT BIAS --- VIEW --- HEAD ADJUST VERTICAL VERTICAL TEST PRINT VERTICAL --- VIEW --- HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT Change parameter with HORIZONTAL DT1 LOW -30~30(0.5unit) HORIZONTAL DT3 LOW HORIZONTAL DT1 HIGH HORIZONTAL...
Page 104 SERVO LOCK SERVO LOCK SERVICE MENU SERVO LOCK SERVO LOCK SERVO LOCK This menu is used for checking whether the Servo Motor can perform the Servo Lock. This menu makes the Servo free. The value on the LCD changes depending on the head position when you move the carriage left and right by hand, if the motor feeds back right.
Page 105 PRINT&CUT ADJ. SERVICE MENU TEST PRINT PRINT&CUT ADJ. FEED SETTING PRINT&CUT ADJ. FEED SETTING -0.15mm -0.23mm PRINT&CUT ADJ. SCAN SETTING SCAN SETTING -0.40mm -0.40mm PRINT&CUT ADJ. PRINT&CUT ADJ. COMPLETED AUTO PRINT&CUT ADJ. TEST PRINT 2 To change the parameter, press [ENTER]. PRINT&CUT ADJ.
Page 106 NOW PROCESSING.. SERVICE MENU WIPER CHECK Finished WIPER CHECK FAILED !! error (beep 2 times) This menu is used for checking the Wiper movement. It moves the wiper back and forth 20 times after moving aside the Tool carriage. If the machine detects the motor loses steps, an error message appears. But the machine sometimes can’t detect it.
Page 107 P R E H E A T T E M P . E R V I C E M E N U 3 5 C 3 5 C P R E H E A T T E M P . OFF, 20~40 C Default : 20 min This menu is used for setting the preheat temperature of the print heater.
Page 108 Contents of History Report MOTOR GROUP Item Contents Unit Reference MOTOR HOURS F Total time that the Feed Motor has been rotated. hour MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 2000 hours PUMP TIMES Total time that the Pump Motor has been rotated.
Page 109 CUTTING GROUP Item Contents Unit Reference CUTTING TIME Total time of cutting performed hours Time of the test print is not included. DISCONNECT Number of times the cutting carriage is disconnected from printing carriage. times CLEAR ALL Clear all the values in the CUTTING GROUP. INK GROUP Item Contents...
Page 110 Service Report Roland Versa CAMM Model : SP-540V Ink remain(1-4) : 99/95/93/94 Version : 4.00 Head Temperature : 29 C / 84.2 F Serial No. : XX00002 Heater temp.(Print) : 37 C / 98 F Ink type : ECO-SOL 4Color Heater temp.(Dryer)
Page 111 HISTORY REPORT History Report Model : SP-540V Version : 4.00 Serial No. : XX00002 = = = = Motor group = = = = Motor hours (feed) 0 hours Motor hours (scan) 11 hours Pump times 2,425 times = = = = Head group = = = = Shot count H1 ( 1, 4,613 9,042 K shot / nozzle...
Page 112 [ ] key. Service Report can be printed on the A4 size media. The printing will be performed in Black. SERVICE REPORT Roland SP-300 Ver.1.00 * Please print the [History Report] from the Service Mode. SETUP SHEET MENU LANGUAGE...
Page 113 Service Menu Service Menu Combination Key Selection Comments Press [Menu] and [ ] to enter Service Mode Sub Power Service Menu. [VERSION UP SURE?] will be displayed. Upgrade F/W Sub Power Press [ENTER] to upgrade F/W. Use this when the main board is Installing F/W Main Power replaced.
Page 114: How To Upgrade Firmware
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.) Check the SP-540V's IP address. It is necessary to prepare the followings to upgrade the FIRMWARE. 1. Firmware Disk 2. Windows PC (OS Windows2000/XP) * Network port is required. 3. Peck.exe 4.
Page 115 [Peck ]screen is displayed again. Click [Firmware Upgrade] button. [Open] screen is displayed. Select the firmware file, and click [Open]. Peck starts to send the firmware to the SP-540V. Machine goes into Firmware Upgrade mode automatically. When upgrade is completed, sub power sw will be turned off automatically.
Page 116 [F/W installation when the Main Board is replaced] Make sure the MAIN POWER SW is OFF and then turn on the MAIN POWER SW again while pressing ], [ ] and [ ] keys. Or since [SUM ERROR] is displayed when the MAIN ], [ ], [ ] + MAIN POWER ON...
Page 117: Head Alignment
4-4 HEAD ALIGNMENT (Referential Time : 25 min._1 Head Alignment) [About HEAD ALIGNMENT] HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur. Remove the I/S COVER.
Page 118 Remove the HEAD BOARD COVER (Clear Cover). HEAD BOARD COVER Turn on the SUB POWER SW while pressing [ ], [ and [ ] keys to enter the SERVICE MODE. Setup the PET film on the machine. ], [ ], [ ] + POWER ON [ MENU ] key Menu...
Page 119 Loosen the 3 screws fixing the Head in order as shown in the figure. Loosen the screws fixing the Head for 1/2 turn. If the screws are loosened too much, adjustments could not be performed correctly. Insert the 1.5 mm Hexagonal Wrench to the hole of the HEAD CARRIAGE, then, turn the screw so that the lines of each color in the test pattern will be straight.
Page 120 Tighten the screws fixing the Head in the reverse order when fixing with using the TORQUE DRIVER (ST-056). Torque for tightening is 2kgf cm (20cNm). • Make sure not to tighten the screws too tightly. Print the test pattern again. If the result is NG, repeat 6 ~ 10 .
Page 121 [VERTICAL ADJUSTMENT] Select the [VERTICAL] > [TEST PRINT] under the SERVICE MENU [HEAD ADJUST] menu and press the [ENTER] key. HEAD ADJUST HEAD ADJUST VERTICAL VERTICAL TEST PRINT TEST PATTERN shown in the right figure will be printed. BK MG BK Loosen the 3 screws fixing the Head in order as shown in the figure.
Page 122 - When the M lines are above the K lines, turn the Adjustment Screw CW. - When the M lines are below the K lines, turn the Adjustment Screw CCW. Adjust the M/Y Head on the basis of the K/C Head. It is not necessary to adjust the K/C Head.
Page 123 [ HORIZONTAL ADJUSTMENT ] Select the [HORIZONTAL] > [TEST PRINT] in the [HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU HEAD ADJUST HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT Following TEST PATTERN will be printed. Find the position where the block of M and Y color matches that of the K and C color and check the number. In case of having problem deciding the number, the number between the 2 numbers can be selected.
Page 124 [BIDIRECTION ADJUSTMENT] Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD SERVICE MENU ADJUST] menu and press the [ENTER] key. HEAD ADJUST HEAD ADJUST BI-DIR.DEFAULT BI-DIR.DEFAULT TEST PRINT Following TEST PATTERN will be printed. Find the position where the upper block matches the lower block and check the number. In case of having problem deciding the number, the number between the 2 numbers can be selected.
Page 125 Fix the HEAD BOARD COVER (Clear Cover). HEAD BOARD COVER Fix the DAMPER PLATE. DAMPER PLATE 4-28...
Page 126 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.) [About LIMIT POSITION & CUT DOWN POSITION INITIALIZE] This is used to compensate the distance between the Capping position and the position where the Limit Sensor is detected. It also detects the distance between the cut down position to the Limit Sensor. Remove the I/S COVER.
Page 127 Cap the HEADs by moving the CAPPING UNIT with ] and [ ] keys. Make sure the HEADs are capped correctly. If the WHITE GUIDEs of the CAPPING UNIT come inside from the BLACK GUIDEs of the HEAD CARRIAGE at either side, the capping position is not BLACK OK.
Page 128 Loosen four screws for fixing the CAPPING UNIT. 4 screws for fixing the CAPPING UNIT Move the HEAD CARRIAGE to the lock position by hand. After the HEAD CARRIAGE is locked, push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE.
Page 129 Fix the PUMP COVER. PUMP COVER Confirm the CAPPING UNIT is capped at correct position, press [ENTER] Key again. After the LIMIT POSITION INITIALIZE is completed, DETECTING.. the message appears as shown in the figure. SETTING UP CUTTER DOWN POS TOOL CARRIAGE will be separated from the HEAD CARRIAGE.
Page 130: Linear Encoder Setup
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.) [About LINEAR ENCODER SETUP] First, this checks if the linear encoder can be read correctly in the whole width . Next, this calibrates the length of the linear encoder which stretches and shrinkdue to the environmental temperature and humidity. It is necessary to do this operatio if any of the followings has been performed.
Page 131 When Linear Encoder Setup is completed, carry out the SERVICE MENU [LINEAR CALIB.] in the Service Menu to press the LINEAR CALIB. [ENTER] key. [ENTER] NOW PROCESSING.. LINEAR CALIB. SETUP COMPLETED LENEAR CALIB. 0.18% In case of an error, check the followings. 1.
Page 132: Crop Mark Sensor Adjustment
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.) [About CROP MARK SENSOR ADJUSTMENT] This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, crop marks can not be read correctly and result in a problem that the cutting shifts from the printing.
Page 133 Select [OUTLEVEL CHECK] under the [CROPMARK SENS] menu. Press the [ENTER] key, and the Crop Mark will be printed. Then the TOOL CARRIAGE moves on the SERVICE MENU CROPMARK SENS Crop Mark automatically. CROPMARK SENS OUTLEVEL CHECK Adjust the VR on the CARRIAGE BOARD so that the "MAX"...
Page 134: Tool/Crop Mark Sensor Position Adjustment
4-8 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.) [About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT] This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark Sensor. If it is not adjusted,the cut position to the position of the detected crop mark becomes inaccurate, gap arises in the print and cut when auto detection of a crop mark is performed.
Page 135 Select [SCAN SETTING] from the [CROP-TOOL ADJ.] menu and enter the correction-value found in the Test SERVICE MENU Pattern. CROP-TOOL ADJ. CROP-TOOL ADJ. SCAN SETTING SCAN SETTING -0.40mm -0.40mm [ENTER] Select [FEED SETTING] from the [CROP-TOOL ADJ.] menu and enter the correction-value found in the Test SERVICE MENU Pattern.
Page 136 [AUTOMATIC ADJUSTMENT] Setup the Vinyl Sheet (note : Vinyl should be black and the backing should be white.) on the Machine. Turn on the sub power switch while pressing [ ], [ ] ], [ ], [ ] + POWER ON and [ ] keys to enter the SERVICE MODE.
Page 137: Print/Cut Position Adjustment
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.) [About PRINT / CUT POSITION ADJUSTMENT] This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it could result in a problem that the cutting shifts from printing. There are two adjusting ways prepared in this Mode, Manual and Auto.
Page 138 Check the gap between the marks and cutting line. The gap of the print&cut might be different. depends on the position. Input the values by pressing [ ], [ ], [ ] and [ keys to minimize the gap between the print and the cut F: 0.40 ---- at the 3 positions.
Page 139: Calibration (Feeding Direction)
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 15min.) [About CALIBRATION] CALIBRATION is for calibrating the media feeding amount. It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for a correct amount. Calibration is done by using the PET-G in the Factory. If it is not adjusted, banding or white lines appears in the printing result with an incorrect printing length.
Page 140 Calculate the amount to be calibrated with the formula shown at the right figure. 1. CA = Calibrating Amount 2. CL = Commanded Length (=400mm) FORMULA 3. ML = Measured Length CA = CL - ML x 100 Select the [SETTING] menu under the [CALIB. SERVICE MENU DEFAULT] menu and change the amount to be CALIB.DEFAULT...
Page 141: Tool Height Adjustment
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.) [About TOOL HEIGHT ADJUSTMENT ] This adjustment is for getting correct Tool Pressure when cutting is performed. When this adjustment is not performed correctly, lines are cut like dashed lines or lines may be cut strongly beyond necessity. Remove the I/S COVER,LEFT COVER,FRONT FRONT RAIL COVER LEFT COVER...
Page 142 Remove the TOOL CARRIAGE COVER. TOOL CARRIAGE COVER Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN CARRIAGE. Lower the PINCH ROLLERs at both edges of the GRIT ROLLER. Move the carriage to the right end of BED. There is no H mark on this machine.
Page 143 Turn the ADJUSTMENT SCREW to adjust the clearance between the pen tip and the BED to 2.5 ~ 2.6mm. ADJUSTMENT SCREW Carry out [TOOL PRESSURE ADJUSTMENT] after this adjustment. 4-46...
Page 144: Tool Pressure Adjustment
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.) [About TOOL PRESSURE ADJUSTMENT] This adjustment is for having the correct tool pressure. Perform this adjustment at the right end of BED. There is no H mark. Remove the I/S COVER,LEFT COVER,FRONT FRONT RAIL COVER LEFT COVER COVER and FRONT RAIL COVER.
Page 145 Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN CARRIAGE. Lower the PINCH ROLLERs at both edges of the GRIT ROLLER. Move a carriage to the right end of BED. There is no H mark on this machine. Select [30gf] under [FORCE ADJUST] menu.
Page 146 Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE (ST-013) and measure the pressure when the pen tip leaves the BED. ST-013 Adjust the parameter in the [30gf] menu with [ ] and [ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~ 0.35N).
Page 147 Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE (ST-013) and confirm the value when the pen tip leaves the BED. ST-013 If the value is 25 ~ 35gf (0.25N ~ 0.35N), it is OK. If it is out of the range, adjust it again. TOOL HOLDER 4-50...
Page 148: Carriage Wire Tension Adjustment
4-13 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.) Remove the I/S COVER,LEFT COVER,FRONT FRONT RAIL COVER LEFT COVER COVER and FRONT RAIL COVER. FRONT COVER I/S COVER Loosen the screws shown in the figure. Measure the wire tension with the TENSION METER (ST-011) at the center of the LM GUIDE.
Page 149 Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. ], [ ], [ ] + POWER ON [ MENU ] key Menu SERVICE MENU Select the [SCAN] menu under the [AGING] menu and press the [ENTER] key to start AGING.
Page 150 Check and make sure that the tension is within the range. If not, adjust it again. 4-53...
Page 151: Cap Height Adjustment
4-14 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.) [About CAP HEIGHT ADJUSTMENT] CAP HEIGHT ADJUSTMENT is to adjust the height of the cap. It must be done when you remove or replace the cap unit and replace and adjust the carriage unit. If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
Page 152 Move the cap upward to the position that the cap contacts exactly to the head, then press [ENTER] to update the adjustment value. -When you press [ ] key, the cap moves to the upward direction in 0.25 mm unit. -When you press [ ] key, the cap moves to the position in the setting value -2.00 mm.
Page 153: Sensor Map
5 Supplemental Information 5 Supplemental Information 5-1 SENSOR MAP (Front View of the machine) LIMIT SENSOR I/S COVER SENSOR It detects the origin of the Carriage It detects whether the I/S Cover Moving Direction and the limit. is opened or closed. FRONT PAPER SENSOR It detects the front edge of the media.
Page 154 5 Supplemental Information WIPER SENSOR It detects the limit position of the Wiper moving in back and forth. CAPPING SENSOR ENCODER MODULE It detects the limit position of the Capping Unit. It detects coordinates for Carriage Moving Direction. PINCH ROLLER SENSOR It detects the Pinch Rollers when setting up media.
Page 155: Troubleshooting
6 Troubleshooting 6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING CHECKING POINT ACTION OUTLINE REFERENCE Nozzle condition becomes poor due to the foreign substance Temporary clogging Manual Head cleaning Users Manual attached to the surface of the head or very slight drying of the in nozzles...
Page 156: Does Not Print At All
6-2 DOES NOT PRINT AT ALL CHECKING POINT OUTLINE ACTION REFERENCE When the ink cartridge is approaching to its empty, the negative Confirm remaining ink. / pressure of the ink increases and ink is not fired properly due to Ink Cartridge is Replace the Ink Users Manual lack in ink supply.
Page 157: Shifting In Printing
6-3 SHIFTING IN PRINTING CHECKING POINT ACTION OUTLINE REFERENCE Media is not set Media is not set straight. Make sure to set the Media Set Media correctly. Users Manual correctly. straight referring to the Users Manual. When Encoder Scale is dirty or broken, the printing [3-10 Encoder Encoder Scale is dirty / Clean or Replace...
Page 158: Print Does Not Match With Cut
6-5 PRINT DOES NOT MATCH WITH CUT CHECKING POINT ACTION REFERENCE OUTLINE Shifting of Printing and Cutting Position within +/-0.5mm Within tolerance Explain to User or within +/-0.3% of distance traveled is in tolerance. Media will expand or shrink depending on the temperature and humidity.
Page 159: Stitch Cut
6-6 STITCH CUT CHECKING POINT ACTION REFERENCE OUTLINE When blade wears out, it will be caught by the vinyl and Blade tip is wearing out Replace the Blade results in stitch cut. Blade holder tip gets caught by the vinyl depending on Blade Holder tip is Don't use Blade the surface condition or type of media.
Page 160: Start And End Points Do Not Match
6-7 START AND END POINTS DO NOT MATCH CHECKING POINT ACTION REFERENCE OUTLINE Blade used on the machine has offset and therefore, tip is shifted from its center. When the offset setting done Blade Offset doesn't on the machine doesn't match with the blade offset, match with offset set in Match Offset User's Manual...
Page 161: Distorted Figure
6-8 DISTORTED FIGURE CHECKING POINT ACTION REFERENCE OUTLINE When Blade Holder is set loose on Tool Carriage, the Blade Holder is set Secure the Blade User's Manual blade tip becomes very shaky when cutting and results in loose on Tool Carriage Holder distorted figure.
Page 162: Motor Error
6-10 MOTOR ERROR CHECKING POINT ACTION REFERENCE OUTLINE When the edges of the media curls or the media absorbs the Ink and becomes to be irregular Remove cause of Media Jam surface of the media, the Head Carriage catches Media Jam. on the media during printing and results in the Motor Error.
Page 163: Doesn't Control The Temperature
6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE CHECKING POINT ACTION REFERENCE OUTLINE Defalt Setting : 220V to 240V If the voltage switches are set to 230V and the Voltage Switches are Set the Voltage User's Manual voltage of 115V is applied to the Heater, Heaters not set correctly Switches don't warm up because enough voltage is not...
Page 164: Error Message
6-13 ERROR MESSAGE CHECKING ACTION OUTLINE REFERENCE POINT Service Call Refer to Service Call Refer to Service Call This message is displayed when an unexpected error happens. In the most case, the error can be fixed by restarting the machine. Internal Error Restart machine If the error still happens in spite of restarting the machine, it...
Page 165 CODE MEANING CONTENTS CAUSE ACTION 0111 Tool / Crop This error occurs when the Tool / Crop Mark Sensor Adjustment 1 ) Tool / Crop Mark Sensor Adjustment Error machine performs the Auto Crop has not been performed. Mark Detection or the Auto Print / Cut adjustment without the Tool / Crop Mark Sensor Adjustment.
Page 166: Installation Check List
7 Service Activities 7-1 INSTALLATION CHECK LIST Serial Number User Date Minimum Space Required SP-540V : 3.7m(w) x 1.8m(d) x 1.8m(h) Classification Purchase Loan Unit Demo Unit Replacement Unpacking Accessory Box Accessory Box...
Page 167 SOL INK Cleaning Replacement blade for separating knife : 1 Drain Bottles : 2 cartridges : 2 Software RIP : 1 set Roland Cut Driver Roland-PrintServer CD-ROM : 1 CD-ROM : 1 User's Manaul : 1 Setup Guide : 1...
Page 168 Assembling the Stand 1. Attach the casters onto the stand leg. Tighten the bolts securely. Loose bolts may cause the stand to wobble. 4 pcs. Hexagonal wrench Short Pipe Long Bolt 4 pcs. Stand legs Invert the stand leg. 2. Set the stand upright, and place the machine on the stand. Line up with the fixtures on the stand.
Page 169 3. Use the bolts to secure the machine to the stand. Tighten the bolts securely. Loose bolts may cause the stand to wobble. 3 pcs. 3 pcs. Bolts Bolts Bolt Bolt 4. Attach the arms. Bolts Bolts Arm (left) Arm (right)
Page 170 Installing the Included Items 5. Attach the stoppers onto both ends of the shafts. Loosen the screw Tighte loosely. Pass onto the shaft. Shafts Stopper 6. Attach the two shafts to the arms. Shafts...
Page 171 7. Engage the brake. Using the machine with the brake disengaged may result in unstable media feed, leading to poor image quality. Brake 8. Install the drain bottle. Remove the bottom plug from the bottom surface on the right side of the machine, then screw in the drain bottle in the direction indicated by the arrow.
Page 172 Removing the protective stuff 1) Remove the packing. Then open the front cover. Front 2) Remove the packing inside the front cover. 5) Remove the packing. Then close the front cover. 3) Remove the packing 4) Remove the retainer. and peel off the tape. Rear 6) Attach the retainer you removed in step4).
Page 173 Connection Connecting the Power Cord Installation of VersaWorks !! IMPORTANT !! <System Requirements for Installing the Software> Operating system : Windows XP ServicePack 1 or Windows 2000 Service Pack 4 CPU : Conputer with Pentium 4 2.0GHz or faster recommended Memory (RAM) : 512 MB (1 GB or more recommended) Free hard-disk space required for installation : 100 MB...
Page 174 Before printing Load Roll Media !! IMPORTANT !! Explain to fix the Media flanges by changing their direction depending on the diameter of the paper tube. Explain to adjust [Feed Correction] and [Bidirectional Correction] when using another type of media. Explain about the thickness of usable media.
Page 175 Operations Explain about [CUTTING PRIOR] menu. [MENU] ... The machine will cut with the cutting conditions set on the machine. [COMMAND] ... The machine will cut with the cutting conditions set on the software. When Performing Printing Only When Performing Cutting Only When Performing Printing and Cutting Separate the Media Stop or Pause Output Operations...
Page 176 Operations Check the Remaining Ink Level When Not in Use for a Prolonged Period. !! IMPORTANT !! Even when the machine is not in use, keep it in an environmental where the temperature is 5 to 40 degrees C (41 to 104 degrees F) and the humidity is 20 to 80% (with no consideration). Be especially careful not to expose the machine to high temperature of 40 degrees C (104 degrees F) or more.
Page 177 Maintenance When Moving the Unit !! IMPORTANT !! When you move the machine, you first clean the Head. Cleaning of the heads requires 4 SOL INK cleaning cartridge. Explain it is necessary to fill ink within 1 week after performing the HEAD WASH. The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink.
Page 178: Maintenance Check List
7-2 Maintenance Check List AFTER 6 MONTHS MAINTENANCE CHECK LIST Model Serial Number User Date Application MAINTENANCE Check Points Contents Reference System Report Output/ Taking with Peck.exe Firmware Upgrade ConsumablesHead Cleaning Replacement 6 billion shots Carriage Motor Replacement 2000 hours Cleaning Replacement 6 months or...
Page 179 7-2 Maintenance Check List AFTER 12 MONTHS MAINTENANCE CHECK LIST Model Serial Number User Date Application MAINTENANCE Check Points Contents Reference System Report Output/ Taking with Peck.exe Firmware Upgrade ConsumablesHead Cleaning Replacement 6 billion shots Carriage Motor Replacement 2000 hours Cleaning Replacement 6 months or...
Page 180: Specification
The length of printing or cutting is subject to the limitations of the program or driver. At Roland SV-G-1270G, print travel : 1m Preset temperature for the print heater : 37 degrees C (98 degrees F), preset temperature for the dryer : 40 degrees C (104 degrees F)
Page 181 Temperature : 25 degrees C (77 degrees F) Excluding possible shift caused by expansion/contraction of the media and /or by reloading the media Media type : Roland SV-G-1270G Data size : 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction...
Page 182 Usable Media Use genuine media for this machine. Media width 8-5/16 to 54 inches (210 to 1371 mm) A) Cuttable media thickness 0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition) B) Maximum media thickness (including backing paper) Printing only: 1.0 mm (39 mil) When performing cutting: 0.4 mm (15 mil) C) Roll outer diameter...

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