Maintenance Check List - Roland SOLJET Pro III XC-540 Service Notes

7-2 Maintenance Check List

User
!! IMPORTANT !!
If the DU-540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and
Drying-heater unit before performing the maintenance activity.
Check Items
Interview the customer
Output / Get report before maintenance
Check drain bottle
Upgrade the firmware to the latest version
Head
Carriage Motor
Check
Consumable Wiper
Parts
Cap Top
Sponge for Flushing
Sponge for Wiper
Lithium Battery
Carriage Belt
Check
Mechanical Pinch Roller
Parts
Grit Roller
Cutter Protection
Check printing
Check cutting
Output / Get report after maintenance
XC-540 MAINTENANCE CHECK LIST
Operation Points
Ask the customer if there is something that he/she is concerned
about.
Get report with [Get Report] of the Peck4.exe, or print both Service
Report and History Report.
If large amount of ink is discharged in the drain bottle, dispose of it
and give an explanation to the customer. Make sure to reset the
discharged-ink count.
Upgrade the firmware if the installed firmware is not the latest
version.
Determine if they should be replaced based on the SHOT COUNT in
the History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle
Perform a manual cleaning by using cleaning sticks and cleaning
liquid.
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and
BIDIR. DEFAULT to check the error, and perform adjustment if
necessary.
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sound heard
while printing the report and the customer's interview. Put grease
on the gear if you replace the motor.
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on the performance of the
cleaning or the time period from the last replacement.
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
count 100 times.
Determine if it should be replaced based on the performance of the
cleaning or the time period from the last replacement.
Replacement Cycle : 6 months
Determine if it should be replaced based on its appearance
or the time period from the last replacement.
Replacement Cycle : 6 months
Determine if it should be replaced based on its appearance
or the time period from the last replacement.
Replacement Cycle : 6 months
Replacement Cycle : 24 months
Check if the carriage belt doesn't touch the the drive pulley and idle
pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.
Remove foreign substances stuck on it by using a brush.
Replace it depending on degree of scratches on it.
Check that there is no problem with the printing operation and
printing result.
Check that there is no problem with the cutting operation and
cutting result.
Get report with [Get Report] of the Peck4.exe, or print both Service
Report and History Report.
Serial Number
7-15
Date :
Check
Done
Done
Good
Disposed Reset
OK
Good
Replacement Done Reset
Cleaning Done
Good
Adjustment
Good
Replacement Done
Reset
Cleaning Done
Replacement Done
Good
Cleaning Done
Replacement Done
Good
Replacement
Good
Replacement Done
Good
Replacement Done
Good
Replacement Done
Good
Replacement Done
Done
Good
Replacement Done
Done
Done
Done
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