Maintenance Checklist - Roland TrueVIS SG2-640 Service Notes

Maintenance Checklist

User name:
Check items
Interview with the customer
Output / Get report before maintenance
Check drain bottle
Upgrade firmware.
Print head
Scan motor
Check
Wiper
Consumable
Parts
Linear encoder scale 1
Linear encoder scale 2
Cap top
Tray pad
Lithium battery
Carriage belt
Other
Cutter protection
mechanical part
Pinch roller
Grit rollers
Check printing
Check cutting
Output/Get report after maintenance
Remarks
SG2-640/540/300 Maintenance Checklist
Important Points
Ask the customer if there is something that he/she is concerned about. □ Done
[Get report] by Peck2, or print both service report and history report.
If large amount of ink is discharged in the drain bottle, dispose of
it and give an explanation to the customer. Make sure to reset the
discharged ink count.
Upgrade if it is not the latest version.
Determine if it should be replaced based on the SHOT COUNT in the
history report, the test print result and the customer's interview.
Perform manual cleaning by using cleaning sticks and cleaning
liquid.
Output the test patterns of BIAS to check the error, and perform
adjustment if necessary.
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS in the History Report, or on the motor sound when
performing a print and the customer's interview. Put grease on the
gear if you replace the motor.
Replacement cycle: 3,000 hours
Determine if it should be replaced on the performance of the cleaning
or the wiping times of the history report.
Replacement cycle: Wiping count 3,000 times
Check if the encoder scale has any dirt or dust or any ink on. Check
the encoder module also.
Check the linear encoder sheet with [SERVICE MENU]>[PRINT
MENU]>[LINEAR CHECK]. If result is not good, upgrade the firmware
and VersaWorks, and perform cleaning and replacement if necessary.
Determine if it should be replaced based on the performance of the
cleaning.
Replacement cycle: 6 months
Determine if it should be replaced from the time of replacement last
time or the appearance.
Replacement cycle: Wiping count 1,000 times
Replacement cycle: 24 months
Check if the carriage belt does not touch the upper end or lower end
of the drive pulley and idle pulley when the print-head moves in the
full width. Adjust the belt if necessary.
Replace it depending on the scratches.
Check if it is not worn out or not dirty, or not deformed. Check if it
rotates smoothly.
Remove foreign substances put on it by using a brush.
Check that there is no problem with the printing operation and
printing result.
Check that there is no problem with the cutting operation and cutting
result.
[Get report] by Peck2, or print both service report and history report.
4-21
Date:
Serial number:
□Done
□Good
□Dispose
□Done
□Good
□Replaced
□Cleaned
□Good
□Good
□Replaced
□Cleaned
□Cleaned
□Good
□Cleaned
□Good
□Cleaned
□Good
□Good
□Good
□Good
□Good
□Done
□Done
□Done
□Done
Check
□Reset
□Not necessary
Ver._______
□Reset
□Adjusted
□Reset
□Replaced
□Replaced
□Replaced
□Replaced
□Replaced
□Replaced
□Adjusted
□Replaced
□Replaced
SG2-640/540/300
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