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Ford FALCON XA Series Repair Manual page 84

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three
.
turns. Then, rock the wheel
and disc assembly in and out several
times to push the shoe and linings
away from the
disc.
5.
While rotating the wheel, hub
and drum or Hub and Disc Assem-
bly, torque the adjusting nut to
17-25
ft.-lbs.
to seat the bearings
(Fig. 75).
6.
Back
off
the adjusting nut 1
~
flats
i.e.
90° to obtain bearing end
float of
the specified .002
-
.0065
for disc
brakes and .0005
- .0065
for
drum
brakes.
7. Selectively position the nut re-
tainer on the adjusting nut so that a
set
of.
slots lines up ·with the cotter
pin hole.
8. Lock the adjusting nut and nut
retainer with a new cotter pin.
PART 3-6-
WHEELS & lYRES
9. Check the front wheel rotation.
If the wheel rotates properly, install
the grease cap and the hub cap or
wheel cover. U the wheel still rotates
roughly or noisily, clean or replace
the bearings and cups
as
required.
a
$
t
a
3-49
10. Before driving the car
(if
equipped with disc brakes), pump the
brake pedal several times to obtain
normal brake lining to Diee clear-
ance and restore normal brake pedal
travel.
@
WITH WHEEL ROTATING
TORQUE ADJUSTING NUT
TO 17-25 FT. LBS.
BACK ADJUSTING NUT
OFF TO OBTAIN THE
SPECIFIED END FLOAT.
FIG. 75 - Front Wheel Bearing Adjustment
INSTALL THE LOCK AND
A NEW COTTER
PIN.
EJ
REMOVAL AND INSTALLATION
HOISTING INSTRUCTIONS
Damage
to suspension and/ or
steering linkage components may oc-
cur if care is not exercised when
positioning the hoist adapters of 2
post ·hoists prior to liftina the car.
If a 2
post
hoist is used to lift the
car, place the adapten under the
front suspension lower arms. Do aot
allow the
adapten to eoatact
the
ateerlaa
Hnkace.
·
WHEEL AND TYRE REMOVAL
1.
Pry
off the wheel hub cap or
cover. Loosen but do not remove
the wheel lua
nuts.
1. Raise the car until the wheel
and tyre clear the floor.
3. Remove the wheel lua nuts
from the bolts, and pull the wheel
and tyre assembly from the hub and
drum or dise.
REMOVING TYRE FROM WHEEL
The tire can be demounted on a
mounting machine.
Be
lUte
that
tbe
outer lllde
of
the wheel Ia posidoned
downward. If tire irons are
UJed
fol·
low the procedure given here.
1. Remove the valve cap and core,
and deftate the tyre completely.
1. With a bead loosening tool,
break loose the
tyr~
side walls from
the wheel (Fig. 69
).
3. Potidon the oater llde of the
wbeel downward, and intert two tyre
irons about 8 inches apart between
the
tyre
inner bead and the back side
of the wheel rim. U1e oaly tyre lroal
FlOSI·A
FIG. 76 - Bead Loosening Tool
with rounded edpe or
lroas
detlped
for demoundq tubelea tyrea.
4. Leave one tyre iron in position,
and pry the rest of the bead over the
rim with the other iron. Take small
"bites" with the iron around the tyre
in order to avoid damaging the seal·
ing surface of the tyre bead.
5. Stand the wheel and tire up-
right with the tyre outer bead in the
drop center wen at the hottom of the
wheel. Insert the tyre iron between
the bead and the edge of the wheel
rim. and pry the wheel out of the
tire.
INSTALLING TYRE ON WHEEL
1. If a used tire is being installed
remove all dirt from the tyre
If a tyre is being mounted to the
original wheel, clean the rim with
emery cloth or fine steel wool. Check
the rim for dents.
If a new wheel is being installed,
coat a new valve with lubricant and
position the valve to the new wheel.
Use a rubber hammer or a valve re-
placing tool to seat the valve firmly
against the inside of the rim.
2. Apply rubber lubricant to the
sealing surface on both tyre beads.
With the outer side of the wheel
down, pry two beads over the wheel
rim
with two tyre irons, or
by
u5ing
a rubber mallet.
3. Align the balance mark on the
tire with the valve on the wheel.
4. Hold the beads against the rim
ftangcs by positioning a tire mount·
ing band
over
the
tire
(Fig.
77).
If
2
mounting band is not available, tie
a torniquct of heavy cord around
the circumference of the
tire.
Tighten
the cord with a tire iron. Center the
tire on the wheel with a rubber
mallet.
5. Give the tire a few quick bursts
of air to seat the beads properly,
then inftatc the tire to 40 pounds
pressure. Check to sec that the bead
positioning rings (outer rings near
the side walls) arc evenly visible just
above the rim ftanges all the way
around the .tire. If the rings are not
even, deftate the tire completely and
inftate it again.
6. When the rings arc properly
positioned, deflate the tire to the
recommended pressure.

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