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Ford FALCON XA Series Repair Manual page 404

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PART 9-3-
DUAL ADVANCE DISTRIBUTORS
EJ
REMOVAL AND INSTALLATION
REMOVAL
1. Disconnect the primary wire at
the
coil.
Disconnect the
vacuum
advance line at
the
distributor.
Remove the distributor cap.
2. Scribe a mark on the distribu-
tor body
and
engine block indicating
the position of the body in the block,
and scribe another mark on the dis-
tributor body indicating the position
of the rotor. These marks can be used
as guides when installing the dis-
tributor in
a
correctly timed engine.
3. Remove the distributor hold
down bolt and clamp. Lift the dis-
tributor out of the block.
Do not rotate the crankshaft
while the diStributor is removed,
or it will be necessary to time the
engine.
INSTALLATION
1. If the crankshaft was rotated
while the distributor was removed
from the engine, it will be necessary
to time the engine. Rotate the crank-
shaft until No. 1 piston is on TDC
after the compression stroke. Align
the TDC mark on the timing pointer
with the timing pin on the crankshaft
damper. Position the distributor in
the block with the rotor at the No. 1
firing position.
Make sure
the oil
pump inter-
mediate shaft
properly
engages
the distributor
shaft.
It may be
necessary to crank the engine
with the starter,
after
the
dis-
tributor drive
gear is partially
engaged, in
order to
engage the
oil pump intermediate shaft.
EJ
MAJOR REPAIR
OPERATIONS
To perform the operations in this
section,
it
will
be necessary to
remove the distributor from the
engine and place
it
in a vice.
BENCH DISASSEMBLY
The distributor assembly is shown
in
Fi~;.
6.
1. Remove the rotor.
2. Disconnect the primary and the
condenser wires from the breaker
point assembly.
3. Remove the breaker point as-
sembly
and
condenser retaining
screws. Lift the breaker point assem-
FIG. 5-
Gear Pin Removal or
Installation
PIN-12145
-
Install, but do not tighten, the re-
taining clamp and bolt. Rotate the
distributor body counterclockwise
until the breaker points are just start-
ing to open. Tighten the clamp.
2. If the crankshaft has not been
rotated, position the distributor in the
block with the rotor aligned with the
mark previously scribed on the dis-
tributor body, and the marks on the
distributor body and engine block in
alignment. Install the retaining clamp.
3. Install the distributor cap.
4. Connect the primary wire to
the coil.
5. Check the ignition timing with
a timing light and adjust to specifi-
cations if necessary. Connect the
vacuum line, and check the advance
with the timing light when the
engine is accelerated.
moveable breaker plate.
5. Remove the diaphragm retain-
ing screws and slide the diaphragm
out of the distributor.
6. Working from the inside of the
distributor, pull the primary wire
through the opening in the distribu-
tor.
7. Remove the spring clip, the flat
washer, and the spring washer secur-
ing the breaker plate to the sub-plate.
COLLAR
DRIVE GEAR-12390
bly and condenser out of the dis-
CLAMP- 12144
~
tnbutor.
.
.
HOUSING-12130
----e
· ·
.
4. Remove the
spnng
chp that
SPRING-12191
o•
12192
Secures the diaphragm link
tll
the
E G T
~
1
,
~DIAPHRAGM
ASSEMBLy_
W I H
-12188
~
\
1
12370
WEIGHT
RETAINER-379\023
I
'
'
<~
.
STOP
CAM
ASSEMBLY-12210~
UPPER BUSHING , .
~
RETAINER-12177
b...
,.._
12120
'
~
lf.IJ
-
CLAMP-
GASKET
STATIONARY SUB-PLATE-12151'-....._
'
•'
'
\
~
-12175
. ,
12144
PINR-ET12U1R4N5 SPRING
' "
0,~
" "
;
'
~SPRING-12191
o• 12192
r
CALIBRATING WASHERS
VACUUM CONNECTION
PRIMARY
WIRE-1221~
FIG. 6-
Distributor Assembly

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