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Ford FALCON XA Series Repair Manual page 614

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1. Bracket Compressor Mounting
2. Belt Idler Pulley Assembly
3. Alternator Assembly
4. Pulley Assembly Fixed
5. Clutch Assembly
6. Compressor Assembly
PART 16-2 -AIR CONDmONING
16-23
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13. Bolt Bracket Attaching Torque to 30-45 lbs. ft.
15. Bolt Clutch Attaching Torque to 20-30 lbs. ft.
16. Screw Field Attaching Torque to 6-12 lbs. ft
.
17. Bolt Bracket Attaching Torque to 20-32 lbs. ft.
18. Bolt Compressor Attaching Torque to 20-32 lbs. ft
.
20. Bolt Idler Pulley Attaching Torque to 30-45 lbs. ft
.
7. Nut Pulley Attaching Torque to 25-40 lbs. ft.
21. Stud Bracket Attaching Torque to 30-50 lbs.
ft.
9. Oil Gauge Wire.
22.
Nut Bracket Attaching Torque to 45-65 lbs. ft
.
10. Brace Assembly
25. Stud torque to 30-50 lbs. ft.
11. Field Assy
26. Tag Compressor Identification
12. Washer
27. Clip Tag Attaching
FIG. 23- VB Compressor
Installation
pressor. Then, remove all particles of
gasket,_
dirt and foreign material from
the surface of the cylinder head and
cylinder
face.
Be
extremely
careful not to
scratch or nick the mating surfaces
or any edges.
Installation
Compressor
-
Fig. 24
1. Apply a thin film of clean
refrigeration oil to each side of the
valve plate gasket (Fig. 24).
2. Place
the new valve plate
gasket in position on the crankcase so
that the crankcase dowel pins go
through the dowel pin holes in the
gasket (Fig. 24).
3. Place the valve plate in position
on the cylinder so that the dowel
pins go through the dowel pin holes
(Fig. 24).
4. Apply a light film of clean re-
frigeration oil on each side of the
cylinder head gasket. Then, place the
gasket and cylinder head on the
cylinder with the dowel pins inserted
into the dowel pin holes in the
gasket and
head.
5. Insert the two longer cap screws
in the two center holes of the cylinder
head. Then, insert the remaining cap
screws in the holes around the edge
of the cylinder head. The four 12
point head screws should be inserted
into the four holes closest to the
service ports.
6. Tighten all head cap screws
until they contact the head. Then
torque the two center screws to 15-23
ft-lb
.
7. Tighten
the
remaining cap
screws in a pattern so that the cap
screws diagonally opposite each other
are evenly tightened to 15-23 ft-lbs.
After the cylinder head has been
installed 1 /2 hour, retorque the head
bolts to 15-23 ft-lbs.
8. Inspect hose connections and
Schrader valves
for
damage. Replace
if necessary.
9. Check compressor oil level.
Add or remove oil as
required.
10. Evacuate
and
recharge
the
system.
CRANKSHAFT
SEAL
Removal
1. Discharge the system, loosen
and remove the belt.
2. Remove the clutch and remove
the Woodruff key
.
Carefully remove
the secondary dust shield so as
to
avoid marring the shaft.
3. Carefully remove all
accumul-
ated dirt and foreign material from
the
seal
plate and surrounding area
of the compressor, and position a
small drain pan beneath the seal plate.
4. Remove the seal plate
cap
screws, and gently remove the plate
and gasket. Do not mar or scratch
the sealing surfaces, or the polished
shaft surface.

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