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Ford FALCON XA Series Repair Manual page 370

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PART .8-4-302-351 C.I.D. V8 ENGINES
8-59
2.
Install the pilot service bearing as
shown in
Fig. 38.
3.
Install the clutch pressure plate,
disc and the transmission, following the
procedures
in
Group 6.
Tooi-7600-H
Al262-A
FIG. 38- Installing Clutch Pilot Bearing
OIL FILTER
CARTRIDGE-TYPE OIL
FILTER
The oil filter assembly is shown in Fig.
39.
Removal
Place a drip pan under the filter.
Unscrew the filter from the adapter fitting
and clean the adapter recess.
FILTER ELEMENT
.,
ADAPTER FITTING
A2875-A
FIG. 39- Cartridge·Typs Oil Filtsr
Installation
1. Coat the gasket on a new filter
with oil. Place the new filter in position on
the adapter
fitting.
Hand tighten the filter
until the gasket contacts the adapter face,
and then advance it
1/2
turn.
2.
Operate the engine at fast idle,
and check for oil leaks. If oil leaks are
evident, perform the necessary repairs to
correct leakage. Check the oil level and fill
the crankcase if necessary.
FIG. 40- Oil Pan Gaskst and Ssals Installed
OIL PAN
REMOVAL
1.
Remove the oil level dipstick.
2.
Remove the fan
shroud attaching
bolts and position the fan shroud over the
fan.
3.
Raise the vehicle.
4.
Drain the crankcase.
5.
Disconnect the starter cable and
remove the
starter.
6.
Remove the sway bar attaching
bolts from the chassis and lower the sway
bar for clearance.
7.
Remove the engine front support
through bolts.
8.
Raise the engine and place wood
blocks between the engine supports and
chassis brackets.
9.
Remove the oil pan attaching
bolts.
10. If equipped with an automatic
transmission, position the oil cooler lines
out of the way.
11. Remove the oil
pan.
INSTALLATION
1. Clean the gasket surfaces of the
block and oil pan. The oil pan has a
two-piece gasket.
2.
Clean the oil pump pick-up tube
and screen.
3.
Coat the block
surface
and the oil
pan gasket with sealer. Position the oil pan
gaskets on the cylinder block (Fig. 40).
4.
Position the oil pan
front
seal on
the cylinder front cover. Be sure the tabs
on the seal are over the oil pan
gasket.
5.
Position the oil pan rear
seal
on
the rear main bearing cap (Fig.
40).
Be
sure the tabs on the
seal are
over the oil
pan gasket.
6.
Position the oil pan against the
block and install a bolt, finger-tight, on
each
side
of the block. Install the
remaining
bolts.
Tighten the bolts
from
the center outward in each direction to
specifications.
7.
Raise the engine and remove the
wood blocks from between the engine
supports and chassis
brackets.
Lower the
engine and install the
engine
support
through
bolts.
Tighten
the bolts to
specifications.
8.
Install the sway bar
to chassis
attaching bolts.
9.
Install the starter and
connect
the
starter cab !e.
10. Lower the vehicle.
11. Install the fan shroud attaching
bolts.
12.
Install the oil level dipstick. Fill
the crankcase with the proper grade and
quantity of engine oil. Start the
engine
and operate at idle speed until it reaches
normal operating
temperature.
Check for
leaks.
OIL PUMP
REMOVAL
1.
Remove the oil pan and related
parts as outlined under Oil Pan Removal.
2.
Remove the oil pump attaching
bolts and remove the oil pump with pick
up
tube
and
screen,
gasket
and
intermediate drive shaft.
INSTALLATION
1. Clean and install the oil pump
inlet tube and screen assembly (Fig. 41).
2.
Prime the oil pump by filling
either the inlet or outlet port with engine
oil. Rotate the pump shaft to distribute
the oil within the pump body.
3.
Position the intermediate drive
shaft into the distributor socket. With the
shaft firmly seated in the distributor
socket, the stop on the shaft should touch
the roof of the crankcase. Remove the
shaft and position the stop as necessary.
4.
Position a new gasket on the
pump housing. With the stop properly
po$itioned, insert the intermediate drive
shaft into the oil pump. Install the pump
and shaft as an assembly. Do not attempt
to force the pump into position if it wiD
not seat readily. The drive shaft hex may
be misaligned with the distributor shaft.
To align, rotate the intermediate drive
shaft into a new position. Tighten the oil
pump attaching
screw
to
specifications.
Be sure the oil pick up screen is
parallel with the oil pan mounting surface.

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