Download Print this page

Ford FALCON XA Series Repair Manual page 661

Advertisement

17-40
GROUP 17-
BODY, DOORS AND WINDOWS
WINDSHIELD REPLACEMENT
PROCEDUKE
Before removal of the windshield
glass, carefully examine the mould-
ings, interior and exterior, to locate
any areas of moulding interference
with the glass which will require re-
work prior to re-installation to pre-
vent recurrent windshield breakage.
Prior to removing the windshield
proceed as follows:
1. Remove the wiper arm and
blade
assemblies.
2. Remove the cowl top ventilator
grille panel retaining screws and re-
move the cowl top ventilator grille
panel.
3. Unsnap the upper moulding
retainers using the special tool and
RET
A I~R
·Iii
IUQ
'D
At1H£R
~
~PPt.ICD
TO BODY
.SliRI74C£ AROUNO £ NTtlt£
PUUNCT£Jt
O'
WIND$H~tD OI'Eit~
.
3
)
SEAL
A$5Y
Wl/rrOSHIClO
GlASS
,
APPI.IED
10
- E
NS/016
SilO-
IN
VI£WS"8
:
o
4
G
AROUND ENTIRE PERI!tf£T£R OF WIN(JS/1/CLD
Ol'rNtNG AI"TCR
INSTAl lATION
0" R£Ti'.
IN£/i.
l"r£/11
I
SEAL ASSY. HIJST
C
1./T
ON ANGCC A
!5
.SNOWir
IN VIEW
'1-1'
AND
£~ Ht.IST
6UTT
,
A
Pf'ROX.
AT CINTfR 0'
remove the outside top moulding.
4. Remove the outside side mould-
ing retaining screws and remove the
outside side moulding.
5. Remove the outside lower
moulding retainer retaining screws.
Remove the outside lower moulding
and retainers.
6. Remove the sun visor and
bracket assemblies.
7. Remove the interior garnish
mouldings.
Removal (Fig. 7):
1. If the glass has been broken,
remove loose glass fragments. Be-
ginning at the comer, peel the butyl
£tTHLR Sl« ()." WINDSHIILD OP£N1Ne
.
4
'¥1-
ON IJNDERSID£
or GI.A5.S
ASSY. 1'011 APPI.CATION NVST IJ£
IJNirof(lf
WITH
NO SI(IPS
~CR/IfiSSI6LE.
ALLOW 20 SECONDS NINIJWH DltYINO Tll't£
At~
TO INSTAlLATION
0'
GLASS
A$SY·
!f.
GI.ASS
ASSY·IOIIOD~
GLASS
ASSY·-c>SH~C)
..)t.Cf.AIW:
BY
PfM5S/IIG
IN PI.ACC 10MSUW A
COHI'I.C'f'E
SIAL AlfO<.NIJ
£-
PrRIIWTE"f OF" WJNDSJ«r.D
FIG. 7-
Windshield
Installation
-15 WI()TH
riSI/Jl£
~
'
CONTACT
(
TYPICAL
)
. / "
,
NOTC:
·
tltR£GUI.AIItriCS
0'
l
l.NIN.
WfD'r/1
AlfL
ACCEPTA6L£ NIOYIDING
T~L'r
DO NOT EW:ECD
THE I'CIUOWIMI
.
-
i
'NAX lENG"nt lAC/If
ONC(I} PCR IS" SCG/fENT
TrN
(I
O)'rOTAL Eln'!IIC
P£/fi
JiwCJ!f.Y.
tape seal away from the body pinch
weld ftange by grasping the seal near
the flange and pulling directly away.
If the glass is not broken it can be
removed by using a piece of small
diameter piano wire to cut the butyl.
The piano wire is threaded through
the butyl tape leaving about ten
inches of wire on either side of the
glass. Each end of the wire is
wrapped around small wood dowels
to
permit the operator to firmly grasp
the
wire
and with a sawing motion
cut the butyl.
2.
Remove the window from the
body opening.
CAUTION: Care must be .used
to prevent cutting the rubber tip on
existing retainers or lower glass
supports.
O'Otl'iti
.
- - DIN£NSIONS
!'DR IJI/T>'L "It> GLASS
CONYACT Alfl' SIIOWN IN VICWJ
'.
IIOTC
'
GLA3S NIJST
/J£
C£N17:/KD IN
IW""'-D
OAr-
~UCN
1'11AT TN£ 01rrrc..a - l A
SIDE
ItA~
1$ 11t1T
GRCA"IW"~
"!"NAN
·"'0
ALOM> £1mRC
"A'
PILJ.Aif
.
~
!II'MC£R
ASSY.
·
WINDSHieLD
IOLASS LOWCR
·
I "1"00
·
ATTACH
CACH -4SsY Wmt
A.
SCIIUI flllt
·
51
Z
Rl.f:IIJIIIO>
7
:ZAL£1?(8LACif)
·ALL
YEHICUS
·
ltllll
MAD Al'lf.l£0
M7Wr£N
~
A.JSY, 11'CN J ,AND
IIOD'I
'
ALL
AIIOVND AFT£/f IISTALLAT10N
01'
&ASS
ASSY.
ITCN S
.S£C
VICW
t-:
15
~ -~LDCIASI«
701"
'
"
:JI.Jt.DIIiriG ASSY
-
WINDSHIELD
ourstD£
SID£
.
10.
WHCN A 'MHOSHIELD ..,.AtS
1l)
l'f£E T "DfE
0\li!ltLAP
-£/'1£~
.
I.
Pfii/IIE
EDGE
CY ,GLA$$ A/liD NINIItfUN 040 ,
0111'51/IE SIIIFN:E AT AR£"' OF PDM OVIlRL.AP
.
Z.
ALLO/tlf 10 ·S«<NDS NININIM DlfY TIN£
.5
AI¥'LY RCIWR /MJIYL ST101P AS S - N IN
VICW
.!J:
II.·
1101./LDIHG
WINOSHI£LD
OUTSIO~ TOP COI#NIIf
1Jt
lf~'D
.
SECURE £ACH NOI.IlDING • ._ CLI-NG
Ollif
SID£ ANO T'OP ltiOULDINGS
.
IZ
ltiOULDI"i(J
WINDSHICLD
OUTS« BCLT
'
I' "flO
'
D
.
SECUIIC LACN
I«JUU.DIN(;
W!Tit THC
'Ott.OW.tiiG
ITEIII$
Z
,lf£TA1HIIf.
WIND$Nin0
.EL T
NOIJL~
7
RCQ"D
.
Y
~CREW
-
7
R£Q 'Q
.
13
SAACER
WINDSNICLD
OUTSIJ¥_ ULT
HOULDtNG
-
~
ltlQ 'D
PRErERR£0
CVT.
.......,~,..,.._
DPT'ION.IU.
CUT.

Advertisement

loading

This manual is also suitable for:

Fairlane zf series