Advertisement
PART 7-2- C4 AUTOMATIC TRANSMISSION
7-59
10.
Position
the
selector as
shown
in Fig.
24.
With a feeler
gauge
check
the
clearance between the
detent pawl
and
plate. The clearance
should
be 0 .005 to
0
.010
inches.
If
necessary adjust the height of the
detent
pawl as shown in Fig. 24.
11. Remove the handle from the
selector lever.
12. Install the selector lever hous-
ing and lever assembly as shown in
Fig.
23. Torque
the
attaching
bolts
to 4-6 ft. lbs.
13. Install
the
gear lever slide
assembly in the console.
14.
Refit the dial indicator light.
15. Replace
the console
ensuring
that
the
dial locating peg
is
correctly
located
in the
bracket on the
selec-
tor
lever housing.
16. Install the selector lever handle
and tighten the attaching screw.
l7. Position the selector lever in
250 2V
250 1V
Tt.t.NS.
ONLY
LEVU
"C'
BlOCK
~HUATC>a
n:Dit.L
"
C"'
IN W .O
.T.
POSITION
.
TlANS DOWNSHIFT
LEVU
ltOTAUD AND HElD
AGA
INST
INTUNAL IUCICDOYIN STOI'
IY
P'UUING CAlLE
ADJUSTING
END.
LEVU
··c·
351 2V
~
~
VI
EW
W
$
.OTATE lEVU
"
C
'
COUNTU
CLOCKWISE TO CONTACT
INTEitNAl
STOf'.
HOlD
lEVU
"
C"'
ON STOf' AND
ADJUST CAlLIE TO f
iT
ACCIELUA TOl
SHAFT
lEVU.
TUitN TIU'*"ION
ONE
ADDITIONAL TU.N CLOCICWISf
AND SfC\J):E TO LEVU
.
ULIEASE ACCHERATOl
'EDAL.
lOCK DOWN CONTtOl ADJUSTMENI
1
.
W
IT
H
TRANS
.
ROD 7
A116
INSTALL
ED,
HOLD CAI!&UR
H TOR
THtOTTLE
LE
VU
IN WO.T
.
POSITION-AGAI NST
STO'
1
HOLD TRA
NSM
ISSION
IN
FU
LL
KICK
OOWN
POSI TION
AGAI NST
INTERNA
L
STO
'
3
TURN
ADJUSTME NT SCREW ON
CA.IIIURHTOR
ICICIC
·
DOWN
LEVEll
TO WITHIN
040
TO
010
GAP OF CoF.ifACTING PICIC
·
UP
SURFACE OF CA Rl
THRO TTLE
lEVEl
<11
RHfASE
CARl
ANO
TR ANS
.
TO
FREE
POSIT IONS
the ''N" position.
~~~~r:,.,~
..
~~ ~'
m
-•
18. Ral . se the veh1'cle. Install the
~J.J"'.!;.,·~r.·
;;""''~::..;~~.
.5
INSTALL
ACCHUATOI
~737
AND
ICICIC
·
DOWN 711<110
lfUACliNG
SPRINGS.
?~"c;:...:r
CAIU JU5f TOI..IOti!S
l
/
D CA••t ADJU$lMENT
transmission manual lever rod to the
:.
c::;.;~:;,;-~':"
...a<.
selector lever. With the transmission
a..:::.:::.:::..::..::. _______ ......
~.-
_ _,
in
neutral and the selector lever
against the neutral
stop·
tighten the
selector lever to manual lever rod nut.
19. Lower the vehicle and check
the transmission operation in each
selector lever detent position.
NEUTRAL START SWITCH
ADJUSTMENT
1. With the manual lever properly
adjusted, loosen the two
switch
attaching bolts (Fig. 25).
2. With
the
transmission manual
lever'
in neutral, rotate the switch and
insert the gauge pin (No. 43 drill
shank end) into the gauge pin holes
of the
switch.
The gauge pin has to
be
inserted to a full
U
inch
into
the
three holes of the
switch
(Fig. 25).
3. Torque the two switch attach-
ing bolts to specification, Remove the
gauge pin from the
switch.
4. Check the operation of the
switch. The engine should start only
with the transmission
selector
lever
in Neutral and Park.
BAND ADJUSTMENTS
INTERMEDIATE BAND
1. Clean all dirt from the band
adjusting
screw
area, loosen the
locknut, remove and discard the
locknut, instal a new locknut, do
not
tighten.
2. Torque the adjusting screw to
10 ft. lbs., when using tool no.
121111 or BW -54 7 A-50-2 set the
torque wrench
(W
& B model
3200B) to 60 in. lbs. This will
302 2V
WITH-
THE
liNKAG
E
COM PLETELY
ASSEMilED.
THIS DISTANCE
IS
TO IE SUCH THAT
THE
UANSMISS ION
DOWNSH IFT
lEVU
"
C
ltOTATU COUNTU CLOCKWISE
AND CONTACTS THE INTERNAL
STOf' WITH THE PfOAL
O(flESSfD TO
W.O.T.
TlANS DOWNSH IFT
lEVU
ltOTATfD AND HELD AGA INST
INTERNAL ICIO::DOWN
STO
I'
1' 1 '
1'\Jllii\IG
CAllE
ADJUSTING
END.
.OTATE lEVEl
"
C' COUNTU
CLOCICWIR TO CONTACT
INTERNAL
STOf'.
HOLD LEVU
''C
'
ON STOf'
Al''t
ADJUST
CAlliE
TO Flf
ACCIELUA
TV!t
~rA~TEI~~~~~ISE
AND
SEC\Jl:E
TO
LEVU.
·lElfASE
ACCflEIATOI
'fOAl
.
FIG. 26-Throttle Linkage Installations
result in 10 ft. lbs. torque at the
screw.
(Fig.
27)
3. Back off the adjusting screw
exactly 1
i
turns.
4. Hold the
adjusting screw from
turning and torque the locknut
to
specification.
NOTE: The lock nut must be
discarded and
a
new one
installed
each time the band
is
adjusted.
LOW -REVERSE BAND
1. Clean all dirt from the band
adjusting screw area, loosen the
locknut, remove and discard the
locknut, instal a new locknut, do
not tighten.
2. Torque the adjusting screw to
10 ft. lbs., when using
tool
no.
121111 or BW -54 7 A-50-2 set the
torque wrench (W & B model
3200B) to 60
in.
lbs. This will
COLOU
R
CODE
VI
EW
W
3.5
1·
'1V
ILUE
3SI
·
<~~V
O RANGE
''
X"
,..,TOMATIC TIANSMISSION CONT.Ol
ADJUSTMfNT
VIEW
"
V
"
LEVU
"C"
result m 10 ft. lbs.
torque
at the
screw.
(Fig. 28)
3. Back off
the
adjusting screw
exactly 3 full turns.
4. Hold the
adjusting screw from
turning
and torque the
lock nut
to
specification.
NOTE: The lock nut
must
be
discarded
and a.
new
one installed
each time the hand
is
adjusted.
OIL PAN AND CONTROL VALVE
BODY REPLACEMENT
1. Raise
the
car
so the
transmis-
sion
oil
pan is
accessible.
. .
2. Loosen
the oil
pan retammg
bolts
and
lower
one edge
of the oil
pan to drain
the transmission oil.
If
the same fluid is to
be
used again,
filter the fluid through a 100 mesh
screen. Re-use the fluid only
if
it is
in good condition.
Advertisement
