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Page 2: Table Of Contents
Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Interior lamps Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 2007 F-650/750 (f67) Supplement USA (fus)
Page 3 Getting assistance outside the U.S. and Canada Ordering additional owner’s literature Reporting safety defects (U.S. only) Cleaning Cleaning your vehicle Repairing paint chips Underbody preservation Maintenance and Specifications Hood Engine oil Battery Engine Coolant Fuel information Lubricant specifications Refill capacities 2007 F-650/750 (f67) Supplement USA (fus)
Page 5: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 6: Safety And Environment Protection
Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol. 2007 F-650/750 (f67) Supplement USA (fus)
Page 7 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.
Page 8 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 9: Symbol Glossary
Anti-Lock Brake System Non-Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist Power Windows Power Window Lockout Front/Rear 2007 F-650/750 (f67) Supplement USA (fus)
Page 10 Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Low Tire Pressure Check Fuel Cap Warning 2007 F-650/750 (f67) Supplement USA (fus)
Page 11 Always FACE the VEHICLE STEP and HANDLE SYSTEM while climbing up and down. Do not climb behind the cab unless you have three point contact with a step and handle system at all times. 2007 F-650/750 (f67) Supplement USA (fus)
Page 12: Vehicle Inspection Guide
Maintenance and Specifications chapter. Belts (Fan, Check for glazing, fraying or cracking. There alternator, water should be no more than five - seven cracks per pump and A/C rib per inch. compressor): 2007 F-650/750 (f67) Supplement USA (fus)
Page 13 The fan will start at this point with no advance warning. Never reach near, or permit objects to protrude into, the fan blade radius while the engine is running as this could result in vehicle damage, personal injury or death. 2007 F-650/750 (f67) Supplement USA (fus)
Page 14 115–130 psi (793–896 kPa). Accelerator: Depress the accelerator and verify that it operates smoothly without any binding or irregular feel. Remove your foot from the pedal and make sure the engine returns to idle speed immediately. 2007 F-650/750 (f67) Supplement USA (fus)
Page 15 The warning light and chime should activate 57 psi (393 kPa). 6. Pump the brake pedal and make sure the parking brake and trailer parking brake knobs pop out at 20 psi (138 kPa) or higher. 2007 F-650/750 (f67) Supplement USA (fus)
Page 16 Tow hooks: Front and rear tow hooks should be inspected for damage or loose mounting. This is particularly important on vehicles where tow hooks are frequently used. 2007 F-650/750 (f67) Supplement USA (fus)
Page 17 (2.5 cm). Drum: Make sure there are no cracks, dents or holes and no loose or missing bolts. Make sure brake linings are not worn or dangerously thin or contaminated by lubricant. 2007 F-650/750 (f67) Supplement USA (fus)
Page 18 Make sure that the driveshaft is not bent or cracked. Ensure all driveshaft couplings are secure. Exhaust system: Make sure the outside visible parts are securely mounted. Make sure there are no cracks, holes or severe dents. 2007 F-650/750 (f67) Supplement USA (fus)
Page 19 Signal/Brake lights: Make sure both brake lights illuminate when the brake pedal is applied. Also, make sure each signal flashes. Make sure that four-way flashers work properly. 2007 F-650/750 (f67) Supplement USA (fus)
Page 20 Check for missing or broken leaves in the leaf spring. Spring mounts: Check for cracked or broken spring hangers, broken, missing or loose bolts, missing or damaged bushings, broken, loose or missing axle mounting parts. 2007 F-650/750 (f67) Supplement USA (fus)
Page 21 Make sure all lug nuts are present and not loose (look for rust trails around the lug nuts). There should be no cracks radiating from the lug bolt holes or distortion of the bolt holes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 22 If the unit starts in gear and/or the neutral start switch is not functioning correctly, the vehicle may inadvertently move which could result in property damage, personal injury or death. Check the transmission fluid level and shift linkage for proper operation. 2007 F-650/750 (f67) Supplement USA (fus)
Page 23: Instrument Cluster
ENGINE possible indication that one of the SOON engine’s emission control systems has failed. Check suspension: Illuminates when there is a fault in the electronic subsystem of the air suspension. 2007 F-650/750 (f67) Supplement USA (fus)
Page 24 Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately. 2007 F-650/750 (f67) Supplement USA (fus)
Page 25 Traction control (if equipped): Illuminates and flashes slowly if the Off Road mode is selected and flashes rapidly during a traction control event. 2007 F-650/750 (f67) Supplement USA (fus)
Page 26 Anti-lock brake system: If the ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. 2007 F-650/750 (f67) Supplement USA (fus)
Page 27 Safety belt warning chime: Sounds when the key is in the ignition and the driver’s safety belt is not fastened. Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened. 2007 F-650/750 (f67) Supplement USA (fus)
Page 28: Gauges
Driving with your tachometer DIESEL FUEL ONLY pointer continuously at the top of the scale may damage the engine. 1000 Odometer: Registers the total miles (kilometers) of the vehicle. 2007 F-650/750 (f67) Supplement USA (fus)
Page 29 Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot. 2007 F-650/750 (f67) Supplement USA (fus)
Page 30 150°–230°F (65°–110°C). Readings of 230°–250°F (110°–121°C) are satisfactory for intermittent operation and are not cause for alarm. Operation above 250°F (121°C) can cause the fluid to break down and will result in component damage. 2007 F-650/750 (f67) Supplement USA (fus)
Page 31 The more the air cleaner is restricted (dirty, clogged), the higher the vacuum reading. Change the air filter when the gauge reads 25 inches. After installation of the new filter element, reset the gauge to 0. 2007 F-650/750 (f67) Supplement USA (fus)
Page 32 Vehicles equipped with hydraulic brakes and an air compressor have a single-pointer air gauge. Note: This system does not have a low air pressure warning buzzer or a low air pressure warning light. 2007 F-650/750 (f67) Supplement USA (fus)
Page 33: Entertainment Systems
3. AM/FM: Press to choose a AM/FM frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 2007 F-650/750 (f67) Supplement USA (fus)
Page 34 SET appears in the display. Press SEEK to decrease increase the hours. To set the minute, press and hold CLK until CLOCK set appears in the display. Press TUNE to decrease or increase the minutes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 35 Satellite ready capability. The kit to enable Satellite reception is available through your dealer. Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. 2007 F-650/750 (f67) Supplement USA (fus)
Page 36 Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Use SEL to manually increase ( ) or decrease ) the hours/minutes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 37 Dealer installed satellite kit only available in the continental United States. 17. BAND: Press to toggle between AM/FM1/FM2 frequency band. 18. Memory presets: To set a station: Select frequency band; tune to a station, press and hold a preset button until sound returns. 2007 F-650/750 (f67) Supplement USA (fus)
Page 38 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 39: Am/Fm Stereo Cassette With Cd
Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 40 Folder/Track Mode: In MP3 mode, press MENU until MODE appears in the display. Use TEXT/SEL to toggle between FOLDER (only tracks within selected folder are accessible) or TRACK (all tracks on disk are accessible) MODE. 2007 F-650/750 (f67) Supplement USA (fus)
Page 41 Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. Select: Use with Bass, Treble, Balance, Fade and other menu selections. 2007 F-650/750 (f67) Supplement USA (fus)
Page 42 (AM/FM1/FM2), tune to a station, press and hold a preset button until sound returns. 18. Scan: Press to hear a brief sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 2007 F-650/750 (f67) Supplement USA (fus)
Page 43 CD track. 21. BAND: Press to toggle through AM/FM1/FM2 frequency bands. 22. Cassette door: Insert the cassette with the opening to the right. 23. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2007 F-650/750 (f67) Supplement USA (fus)
Page 44: Am/Fm Stereo With In-Dash Six Cd
Satellite ready capability. The kit to enable Satellite reception is available through your dealer. Detailed Satellite instructions are included with the dealer installed kit. Dealer installed satellite kit only available in the continental United States. 2007 F-650/750 (f67) Supplement USA (fus)
Page 45 7. Select: Use with Bass, Treble, Balance, Fade and other menu functions. 8. Balance: Press BAL; then press to shift sound to the left/right speakers. Fade: Press FADE; then press to shift sound to the rear/front speakers. 2007 F-650/750 (f67) Supplement USA (fus)
Page 46 Press again to disable. 12. FOLDER : Press to access the next MP3 directory. 13. FOLDER : Press to access the previous MP3 directory 14. FF(Fast forward): In CD/MP3 mode, press until desired selection is reached. 2007 F-650/750 (f67) Supplement USA (fus)
Page 47 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 48 • Station overload: When you pass a broadcast tower, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. Cassette/player care • Use only cassettes that are 90 minutes long or less. 2007 F-650/750 (f67) Supplement USA (fus)
Page 49 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 50: Climate Controls
• Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select 2. Set the temperature control to full heat 3. Set the fan speed to its highest speed 2007 F-650/750 (f67) Supplement USA (fus)
Page 51: Manual Heating And Air Conditioning
: Distributes outside air through the instrument panel vents and the floor vents. : Distributes outside air through the floor vents. : Distributes outside air through the windshield defroster vents and floor vents. : Distributes outside air through the windshield defroster vents. 2007 F-650/750 (f67) Supplement USA (fus)
Page 52 To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2007 F-650/750 (f67) Supplement USA (fus)
Page 53: Lights
The Daytime Running Lamp (DRL) system does not activate your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. 2007 F-650/750 (f67) Supplement USA (fus)
Page 54: Turn Signal Control
If your vehicle is a tractor, the turn signals may not shut off when a turn is completed; this is normal. Please see your dealer if there are any questions on the options your vehicle has been equipped with. 2007 F-650/750 (f67) Supplement USA (fus)
Page 55: Interior Lamps
Front turn signal lamps 1157 Front sidemarker/Park lamps 2 (amber) Brake/Tail/Stop/Rear turn 2057 signal/License lamps Back-up lamps 1156 Front clearance and identification lamps Dome lamp To replace all instrument panel lights - see your dealer 2007 F-650/750 (f67) Supplement USA (fus)
Page 56: Bulb Replacement
4. Pull the headlamp bulb out of the housing, disconnect the electrical connector and remove the headlamp bulb. 5. To complete installation, follow the removal procedure in reverse order. 2007 F-650/750 (f67) Supplement USA (fus)
Page 57 2. Carefully pull the bulb straight out of the socket and push in the new bulb. 3. Install the lens on lamp assembly with screw. 2007 F-650/750 (f67) Supplement USA (fus)
Page 58 2. Carefully pull the bulb straight out of the socket and push in the new bulb. 3. Install the lens on the lamp assembly with the four screws. 2007 F-650/750 (f67) Supplement USA (fus)
Page 59: Driver Controls
Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control to lock the steering wheel in position. 2007 F-650/750 (f67) Supplement USA (fus)
Page 60: Power Windows
Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. AUTO 2007 F-650/750 (f67) Supplement USA (fus)
Page 61 To lock out all the window controls except for the driver’s press the left side of the control. Press the right side to restore the window controls. 2007 F-650/750 (f67) Supplement USA (fus)
Page 62: Mirrors
The ignition can be in any position to adjust the power side view mirrors. To adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror. MIRRORS 2007 F-650/750 (f67) Supplement USA (fus)
Page 63 There is no switch to turn on, or other operator involvement required other than to start the vehicle. The spotter mirror, below the main mirror, is not heated and must be adjusted manually. 2007 F-650/750 (f67) Supplement USA (fus)
Page 64: Speed Control
RPM can be controlled. Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved. Do not shift the gearshift lever into N (Neutral) with the speed control on. 2007 F-650/750 (f67) Supplement USA (fus)
Page 65 1,000 RPM, your speed control will disengage; this is normal. Pressing RESUME - will re-engage it. Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved. 2007 F-650/750 (f67) Supplement USA (fus)
Page 66 RPM is reached. Press and release RESUME - to operate the tap-down function. Each press will decrease the set speed in increments of 1 mph (1.6 km/h) or engine RPM in idle mode. 2007 F-650/750 (f67) Supplement USA (fus)
Page 67 To return to a previously set speed Press RESUME -. For RESUME - to operate, the vehicle speed must be RESUME above 30 mph (48 km/h) or engine speed must be above 1,000 RPM. 2007 F-650/750 (f67) Supplement USA (fus)
Page 68: Locks And Security
You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. 2007 F-650/750 (f67) Supplement USA (fus)
Page 69: Seating And Safety Restraints
• Push down the lever located at the bottom of the seatback to quickly fold the seatback forward. Recline seat (if equipped) Move handle to the left to move seat forward or backward. 2007 F-650/750 (f67) Supplement USA (fus)
Page 70 For less lumbar support, turn the lumbar support control toward the rear of the vehicle. Easy-Aire seat (if equipped) Move handle to the left to move seat forward or backward. 2007 F-650/750 (f67) Supplement USA (fus)
Page 71 Rotate control to adjust seatback. Pump handle to raise seat height. Push handle full down to lower. To reduce the risk of excess slack in the belt system, always adjust the seat height before fastening the seat belt. 2007 F-650/750 (f67) Supplement USA (fus)
Page 72 Press to raise or lower the front portion of the seat cushion. Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. 2007 F-650/750 (f67) Supplement USA (fus)
Page 73 To reduce the risk of excess slack in the belt system, always adjust the seat height before fastening the seat belt. Press up on the switch to increase the firmness (lumbar support) of the seatback. 2007 F-650/750 (f67) Supplement USA (fus)
Page 74 Returning the seat to horizontal position Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 2007 F-650/750 (f67) Supplement USA (fus)
Page 75: Safety Restraints
Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts. Be sure everyone in your vehicle is in a seat and using a safety belt properly. 2007 F-650/750 (f67) Supplement USA (fus)
Page 76 The front and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front and rear seat passenger outboard safety belts have vehicle sensitive emergency locking retractors. 2007 F-650/750 (f67) Supplement USA (fus)
Page 77 Front safety belt height adjustment SuperCab and Crew Cab vehicles have safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. 2007 F-650/750 (f67) Supplement USA (fus)
Page 78 Seating and Safety Restraints • SuperCab • Crew Cab 2007 F-650/750 (f67) Supplement USA (fus)
Page 79 Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be inspected for proper function and replaced, if necessary. Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted.
Page 80 The BeltMinder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. 2007 F-650/750 (f67) Supplement USA (fus)
Page 81 We design our safety belts to enhance comfort. If you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. 2007 F-650/750 (f67) Supplement USA (fus)
Page 82 One-time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, BeltMinder will be disabled for that ignition cycle only. 2007 F-650/750 (f67) Supplement USA (fus)
Page 83 4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps. 5. Buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled. • After step 5 the safety belt warning light will be turned on for three seconds. 2007 F-650/750 (f67) Supplement USA (fus)
Page 84: Child Restraints
Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. 2007 F-650/750 (f67) Supplement USA (fus)
Page 85 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 86 Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lb. (18 kg). 2007 F-650/750 (f67) Supplement USA (fus)
Page 87 Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. 2007 F-650/750 (f67) Supplement USA (fus)
Page 88 • Place seat back in upright position. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps.
Page 89 2. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 2007 F-650/750 (f67) Supplement USA (fus)
Page 90 Rebuckle the belt. Obtain the locking clip kit (part number FO3Z-5461248–A) at no charge from an authorized Ford or Lincoln Mercury dealer. 5. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back.
Page 91 Tether anchorage hardware kits (part number 613D74) including instructions, may be obtained at no charge from any Ford or Lincoln Mercury dealer. If you have a SuperCab or Crew Cab, Ford recommends you attach...
Page 92: Driving
2007 F-650/750 (f67) Supplement USA (fus)
Page 93 Maintain idle speed until the WAIT TO START light cycles off to indicate the air intake heater has shut off (approximately six minutes). Operating the engine at higher speeds will reduce the effectiveness of the air inlet heater. 2007 F-650/750 (f67) Supplement USA (fus)
Page 94 • If operating in arctic temperatures of –20°F (–29°C) or lower, consult your truck dealer for information about special cold weather equipment and precautions. 2007 F-650/750 (f67) Supplement USA (fus)
Page 95 Above normal coolant temperatures could be experienced while driving in a transmission gear ratio which lugs the engine. To correct this problem, engine speed should be increased by downshifting in to the next lower gear to increase engine RPM. 2007 F-650/750 (f67) Supplement USA (fus)
Page 96 All vehicles have blind spots. To reduce the risk of severe injury or property damage, never move your vehicle to the side or rear or change lanes without being sure your way is clear on both sides and to your rear. 2007 F-650/750 (f67) Supplement USA (fus)
Page 97 (through the breather ports). Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 98 In the event of engine shutdown, make sure the vehicle is safely off the road and the problem is remedied prior to returning to the road. Failure to remove the vehicle from the road could result in an accident, causing serious injury or death. 2007 F-650/750 (f67) Supplement USA (fus)
Page 99 • Let the brakes cool if you have been using them excessively, as in mountain driving or after several fast, high speed stops. • Check brake adjustment. • Check brake linings for excessive wear. • Check system air pressure. (Air brakes only) 2007 F-650/750 (f67) Supplement USA (fus)
Page 100 BRAKE (E-motor) warning light remains on while the engine is running, this indicates inadequate hydraulic booster pressure or reserve pump system failure. Stop the vehicle safely as soon as possible and seek service immediately. 2007 F-650/750 (f67) Supplement USA (fus)
Page 101: Brakes
When the parking brake is out of adjustment, seek service immediately. The parking BRAKE warning lamp BRAKE in the instrument cluster illuminates and will remain illuminated (when the ignition is turned on) until the parking brake is released. 2007 F-650/750 (f67) Supplement USA (fus)
Page 102 Note: If the park brake indicator light blinks and a warning chime sounds when the control knob is pulled, the parking brake is not functioning properly; seek immediate service from your dealer. Refer to the Parking Brake Warning System section. 2007 F-650/750 (f67) Supplement USA (fus)
Page 103 The light will blink and the chime will sound until the yellow control knob is pushed in or approximately eight minutes have passed. If the 2007 F-650/750 (f67) Supplement USA (fus)
Page 104 Loosen the jam nut (1) and un-thread the adjustment rod (2) from the chamber to reduce tension on the cable (3). Continue to un-thread the adjustment rod all the way and remove it from the chamber. The nut and shaft are metric. 2007 F-650/750 (f67) Supplement USA (fus)
Page 105 Select a gear ratio to help slow your vehicle before descending grades. Supplement with brakes as required to safely slow the vehicle and avoid overspeeding the engine. 2007 F-650/750 (f67) Supplement USA (fus)
Page 106 All vehicles are equipped with a dual brake system. In the unlikely event of a failure of one system, the second system will function for emergency stopping. These systems are all controlled by the brake pedal in the same manner as for normal stops. 2007 F-650/750 (f67) Supplement USA (fus)
Page 107 Repairs should be made immediately to an inoperative air brake system circuit. 2007 F-650/750 (f67) Supplement USA (fus)
Page 108 An outside air source can be used only if the protected system is in operating condition. If air pressure cannot be restored in the protected air system, the spring-actuated brakes must be released manually. 2007 F-650/750 (f67) Supplement USA (fus)
Page 109 2. Remove the access plug from the end of the spring chamber. 3. Insert the release stud through the opening in the chamber and into the spring pressure plate. 2007 F-650/750 (f67) Supplement USA (fus)
Page 110 • mountain driving • heavy traffic • high speed highway driving Note: The exhaust brake should be turned off when the engine is left idling for an extended period of time (longer than three minutes). 2007 F-650/750 (f67) Supplement USA (fus)
Page 111 Before descending a hill or steep grade always select the proper gear. If the transmission is taken out of gear while descending it is possible that you will not be able to select another gear because of maximum RPM being governed. 2007 F-650/750 (f67) Supplement USA (fus)
Page 112 • Do not expect a retarding effect similar to sudden hard application of the service brakes. The exhaust brake retards the vehicle with a smooth braking effect. 2007 F-650/750 (f67) Supplement USA (fus)
Page 113 The hand control operates a valve that provides gradual control of air pressure applied; when the valve is only partially applied, the trailer brakes can be overridden by pressing fully on the brake pedal. 2007 F-650/750 (f67) Supplement USA (fus)
Page 114 The trailer brakes may be independently released by pushing only the trailer air supply valve in. 2007 F-650/750 (f67) Supplement USA (fus)
Page 115 (1 – red knob) may be pushed in and should stay in charging the trailer air system and releasing the trailer brakes. The parking brake (2–yellow knob) can now be pushed in and supply air to the tractor spring brakes, releasing them. 2007 F-650/750 (f67) Supplement USA (fus)
Page 116 (2) out, exhausting air from the tractor spring brakes, simultaneously causing the trailer air supply valve to pop out, applying the trailer brakes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 117 Further reduction of air pressure, while holding the trailer air supply knob in, will cause the parking brake knob to pop out at 25 psi (172 kPa). 2007 F-650/750 (f67) Supplement USA (fus)
Page 118 The accompanying illustration depicts the advantage of an ABS equipped vehicle (on bottom) to a non-ABS equipped vehicle (on top) during hard braking with loss of front braking traction. 2007 F-650/750 (f67) Supplement USA (fus)
Page 119 This is normal system behavior and should be no reason for concern. If the traction control light does not flash during a traction control event or stays illuminated, the system is not functioning properly, take your vehicle to your dealer for service. 2007 F-650/750 (f67) Supplement USA (fus)
Page 120: Air Suspension
The suspension system automatically adjusts to different loads to maintain a constant frame height. The system allows for ease of vehicle loading and provides improved vehicle ride and increased driver comfort. 2007 F-650/750 (f67) Supplement USA (fus)
Page 121 • Press the lower portion of the switch and air will exhaust from the air suspension system. • After making the connection to the trailer, press the upper portion of the switch, then raise the landing gear. 2007 F-650/750 (f67) Supplement USA (fus)
Page 122: Transmission Operation
Allison 2200 automatic transmission with park pawl feature Note: For Allison automatic transmission-equipped vehicles, also refer to the separate Allison Transmission Operator’s Manual. 2007 F-650/750 (f67) Supplement USA (fus)
Page 123 Allison 3000 Series automatic transmission Two modes are available for the Allison 3000 Series: Performance and Economy. Performance mode will give you the best all-around transmission operation; Economy provides operation at lower engine 2007 F-650/750 (f67) Supplement USA (fus)
Page 124 Maintain the specified clutch adjustment to prolong its life and regularly inspect the clutch control linkage for tightness. Refer to the Scheduled Maintenance Guide chapter for other maintenance information. When adjustment of the clutch is necessary, it is very 2007 F-650/750 (f67) Supplement USA (fus)
Page 125 Clutch brake application occurs in the last inch (25 mm) of clutch pedal travel. When using the clutch brake, fully depress the clutch pedal and shift the transmission into 1 (First) or R (Reverse). If the transmission won’t go 2007 F-650/750 (f67) Supplement USA (fus)
Page 126 Do not attempt to drive the vehicle without knowing the exact shift pattern of the transmission. Consult your authorized dealer if any questions exist as to the shifting instructions posted in your vehicle. 2007 F-650/750 (f67) Supplement USA (fus)
Page 127 If the gearshift lever is forced into position, this action defeats the purpose of the synchronizer by causing gear clash. Shifting with a non-synchronized transmission Refer to Clutch brake and Double clutch procedures in the Clutch section of this chapter. 2007 F-650/750 (f67) Supplement USA (fus)
Page 128 Operate the clutch and upshift as required by driving conditions. To go backward Reverse is obtained by putting the gearshift lever in R (Reverse) and engaging the clutch while pressing lightly on the accelerator. 2007 F-650/750 (f67) Supplement USA (fus)
Page 129 PTO. PTO operation with vehicle stationary Stop the vehicle, idle the engine and set the parking brake. Make sure the gear selector is in any forward drive range, then engage the PTO. 2007 F-650/750 (f67) Supplement USA (fus)
Page 130 See your Body Builder’s Layout Book for restrictions on use and installation of PTO units. To engage the PTO unit, stop the vehicle and place the transmission in N (Neutral). Depress the clutch and allow the gears to stop rotating, then 2007 F-650/750 (f67) Supplement USA (fus)
Page 131 Axles equipped with NoSPIN Detroit Locker differentials deliver power to both wheels even when only one wheel is on the ground. 2007 F-650/750 (f67) Supplement USA (fus)
Page 132 Axle conversions It is not recommended, or approved, for axle conversions to be performed. However, it is understood that, on occasion, aftermarket 2007 F-650/750 (f67) Supplement USA (fus)
Page 133 • To upshift, keep the accelerator pedal down, select the next higher gear, release the accelerator and pause until the axle upshifts. Note: De-clutch for smoother axle upshifts when driving at slower speeds. 2007 F-650/750 (f67) Supplement USA (fus)
Page 134 To upshift the axle and shift the transmission, move the control switch to a faster ratio and make the transmission shift in the usual manner. 2007 F-650/750 (f67) Supplement USA (fus)
Page 135: Vehicle Loading
Low for Gradeability Axle High MAXIMUM VEHICLE LOADING Every vehicle manufactured by Ford Motor Company is supplied with information on the Vehicle Rating Decal listing the maximum loading for the vehicle (GVWR), and its axle systems (GAWR) at the tire to ground interface.
Page 136 2nd unit bodies are not included in maximum trailer weight ratings. The weight of the additional “body” must be subtracted from the maximum trailer weight. 2007 F-650/750 (f67) Supplement USA (fus)
Page 137 Do not attach safety chains to the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the manufacturer’s specifications. The trailer brakes must meet local and Federal regulations. 2007 F-650/750 (f67) Supplement USA (fus)
Page 138 • Allow more distance for stopping with a trailer attached. • If you are driving down a long or steep hill, shift to a lower gear. Do not apply the brakes continuously, as they may overheat and become less effective. 2007 F-650/750 (f67) Supplement USA (fus)
Page 139 • The trailer wheels are blocked and the trailer spring brakes are adjusted and applied. Never chase a trailer. • The brake hoses and light cords are clear of the fifth wheel. 2007 F-650/750 (f67) Supplement USA (fus)
Page 140 6. Pull coupler release lever to disengage the fifth wheel jaws. 7. Release the tractor parking brakes. 8. Pull out from the trailer slowly, allowing the landing gear to take the load gradually. 2007 F-650/750 (f67) Supplement USA (fus)
Page 141: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty and is not applicable to vehicles sold in Canada. The service is available: •...
Page 142: Hazard Flasher Switch
Check the appropriate fuses before replacing any electrical components. Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 2007 F-650/750 (f67) Supplement USA (fus)
Page 143 Heated seat module, Trailer ABS relay, Exhaust brake, Climate mode switch — Not used — Not used Radio, GEM Switch illumination (Headlamp, Power windows, Power door locks), Power window relay Heated/Lighted mirrors Wiper motor, Washer pump relay 2007 F-650/750 (f67) Supplement USA (fus)
Page 144 RH low beam headlamp — Not used LH low beam headlamp Cluster (Power, Warning lamps), Hydraulic ABS relay, Air traction control, GEM, Hourmeter, Transmission temp Allison transmissions Not used Relay 1 — Interior lamps 2007 F-650/750 (f67) Supplement USA (fus)
Page 145 Fuse Description Location Rating 15A* Park lamps, Roof lamps 30A* Power seat (driver) 30A* Power seat (passenger) 15A* Washer pump Not used 15A* Air intake heater (Caterpillar engine only) 15A* Stoplamps (Air brake vehicles only) 2007 F-650/750 (f67) Supplement USA (fus)
Page 146 Bendix Air ABS relay (Air brake vehicles only) WABCO ABS modulator relay (Hydraulic brake vehicles only) 20A** Body builder prep Run feed 20A** Ignition switch (Junction box fuses 8, 9, 10, 11, 19, 29, 30) 20A** Power point 2007 F-650/750 (f67) Supplement USA (fus)
Page 147 Air brake trailer tow fuse block — Washer pump relay — Wiper speed relay — Wiper run/park relay — Wiper power relay — RH stop/turn relay — LH stop/turn relay — Hydraulic ABS event relay — Back-up lamps relay 2007 F-650/750 (f67) Supplement USA (fus)
Page 148 Not used — Not used — Not used * Mini fuse **Maxi fuse Trailer tow relays (if equipped) Fuse/Relay Fuse Amp Description Location Rating 30A* Trailer tow ABS feed 30A* Trailer tow park/marker lamps 2007 F-650/750 (f67) Supplement USA (fus)
Page 149: Jump Starting
An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your automatic transmission vehicle. Automatic transmissions do not have push-start 2007 F-650/750 (f67) Supplement USA (fus)
Page 150 Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2007 F-650/750 (f67) Supplement USA (fus)
Page 151 A spark may cause an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. 2007 F-650/750 (f67) Supplement USA (fus)
Page 152 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2007 F-650/750 (f67) Supplement USA (fus)
Page 153: Wrecker Towing
Refer to Parking brake in the Driving chapter Note: For towing, make sure the vehicle is securely connected to the tow vehicle and the tow vehicle parking brakes are applied before releasing the disabled vehicle’s spring brakes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 154 Towing vehicles equipped with a driver-controlled differential lock Note: If the vehicle must be towed to a service facility with the drive axle wheels on the ground, it is necessary to remove the axle shafts before the vehicle is towed. 2007 F-650/750 (f67) Supplement USA (fus)
Page 155 It may be necessary to rotate the shaft slightly to align the gear spline teeth with the shift collar teeth in order to remove the axle shaft. 2007 F-650/750 (f67) Supplement USA (fus)
Page 156 1.0 pint (0.5L) of transmission fluid drained from the case. This will prevent the transmission fluid from entering the clutch housing and fluid saturating the clutch discs. Make sure that the transmission fluid is replaced before the vehicle is returned to service. 2007 F-650/750 (f67) Supplement USA (fus)
Page 157: Customer Assistance
It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Page 158 Customer Assistance In order to help you service your Ford vehicle, please have the following information available when contacting the Commercial Vehicle Hotline: • Your telephone number (home and business) • The name of the dealer and the city where the dealership is located •...
Page 159: Getting Assistance Outside The U.s And Canada
If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 160: Ordering Additional Owner's Literature
Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S. ONLY)
Page 161: Cleaning
Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. 2007 F-650/750 (f67) Supplement USA (fus)
Page 162 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42). 2007 F-650/750 (f67) Supplement USA (fus)
Page 163 Carpet and Upholstery Cleaner (ZC-54). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14). • Never saturate the seat covers with cleaning solution. 2007 F-650/750 (f67) Supplement USA (fus)
Page 164: Underbody Preservation
Flush the complete underside of your vehicle frequently. Keep body and door drain holes free from packed dirt. FORD CAR CARE PRODUCTS Your vehicle’s dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
Page 165 Motorcraft Spot and Stain Remover (U.S. only) (ZC-14) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (U.S. only) (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23) Motorcraft Vinyl Cleaner (Canada only) (CXC-93) Motorcraft Wheel and Tire Cleaner (ZC-37–A) 2007 F-650/750 (f67) Supplement USA (fus)
Page 166: Maintenance And Specifications
Attach the welder ground cable as close as possible to the part being welded. If it is necessary to weld close to an electrical component, it is recommended that the electronic component be temporarily removed. 2007 F-650/750 (f67) Supplement USA (fus)
Page 167 Front axle - general service information Maintaining the front axle alignment to specifications is very important and should only be performed by a qualified technician. Toe-in adjustment is particularly important with radial tires. 2007 F-650/750 (f67) Supplement USA (fus)
Page 168 Regularly check the rear axle for damaged, binding or worn parts. NoSpin Detroit Locker positive locking differential Vehicles equipped with this type differential have the operator’s manual supplied with the vehicle. Refer to this manual for maintenance checks. 2007 F-650/750 (f67) Supplement USA (fus)
Page 169 If the push rod is clean and the brakes require adjustment, the orange marker can be seen protruding from the chamber when the brakes are applied. 2007 F-650/750 (f67) Supplement USA (fus)
Page 170 Maintenance schedules must be established for each specific operation. The use of an air dryer on a vehicle does not eliminate the need to periodically drain the air reservoirs. 2007 F-650/750 (f67) Supplement USA (fus)
Page 171 A more frequent and thorough brake inspection will be required. Hydraulic brakes - fluid precautions The HydroMax brake system consists of two completely separate hydraulic systems operating with two different and incompatible fluids; 2007 F-650/750 (f67) Supplement USA (fus)
Page 172 Note: If your vehicle is equipped with a catalytic converter/muffler, do not blend waste oil with Diesel fuel. Operate only on low sulfur (less than 500 parts per million sulfur) diesel fuel with a cetane value of 45 or higher. 2007 F-650/750 (f67) Supplement USA (fus)
Page 173 • Check tie rod, drag link end clamp bolts and ball joints. They must be tight. • Check for installation and spread of cotter pins and tightness of nuts at both ends of the tie rod and drag link. 2007 F-650/750 (f67) Supplement USA (fus)
Page 174: Hood
The parking brake must be fully set before opening the hood or possible personal injury may occur. To reduce the risk of the possibility of personal injury, never stand beneath the hood when it is being raised or lowered. 2007 F-650/750 (f67) Supplement USA (fus)
Page 175 1. Set the parking brake, shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission) and turn the engine off. 2. Lift upward on the bottom of each latch. 3. Pull the bottom of each latch away from the fender. 2007 F-650/750 (f67) Supplement USA (fus)
Page 176 3. Push down on the bottom of each latch until locked. WINDSHIELD WASHER FLUID The reservoir capacity is 4.0 quarts (3.8L); use windshield washer fluid that meets the Ford specification listed. Refer to Lubricant specifications in this chapter. Inspect the fluid level in the washer reservoir when insufficient fluid is sprayed.
Page 177: Engine Oil
H and C). 2. Park the vehicle on level ground. 3. Set the parking brake and shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission). 2007 F-650/750 (f67) Supplement USA (fus)
Page 178 • Change your engine oil and filter more frequently if your vehicle operation includes extended periods of idling or low-speed operation, driving for a long time in cold temperatures or short driving distances. 2007 F-650/750 (f67) Supplement USA (fus)
Page 179 Diesel engine oils with improved fuel economy properties (energy conserving) are currently available. If you use an energy conserving oil, be sure it meets Ford specification WSS-M2C171–D or API service category designation CI-4/SL and is of the proper viscosity grade for the temperature range in which you expect to operate your vehicle.
Page 180: Battery
SAE viscosity grade. The lower section will state energy conserving if the oil has proven fuel saving capabilities. Use a Ford engine oil filter, part number FL-1995 or equivalent. This filter protects your engine by filtering harmful, abrasive or sludge particles.
Page 181 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. 2007 F-650/750 (f67) Supplement USA (fus)
Page 182: Engine Coolant
The engine coolant should be at the full mark as shown on the engine coolant reservoir (depending upon application). Refer to the scheduled maintenance information for service interval schedules. Be sure to read and understand Precautions when servicing your vehicle in this chapter. 2007 F-650/750 (f67) Supplement USA (fus)
Page 183 If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. The cooling system in your vehicle is filled with yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS-M97B51–A1. Note: Add the coolant type originally equipped in your vehicle.
Page 184 • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled Engine Coolant section). To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap.
Page 185 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 186 The fuel filter/water separator removes any contaminated particles and/or water from the fuel before the fuel enters the engine. The fuel filter/water separator should be drained as recommended in the Scheduled Maintenance Guide chapter. 2007 F-650/750 (f67) Supplement USA (fus)
Page 187 If it continues to illuminate, have the fuel system checked and repaired. Draining the fuel filter/water separator - Cummins B engine Refer to your engine operator’s manual for service procedures. 2007 F-650/750 (f67) Supplement USA (fus)
Page 188 1. Install new fuel filter into the fuel filter housing. 2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter element. Tighten cap until it contacts the housing. 2007 F-650/750 (f67) Supplement USA (fus)
Page 189 2. Coat the filter seal with clean, fresh diesel fuel. 3. Hand-tighten the filter until it seats firmly against the mount, then tighten (by hand) an additional ⁄ ⁄ turn. 4. Start the engine and check for fuel leaks. 2007 F-650/750 (f67) Supplement USA (fus)
Page 190: Fuel Information
If you must replace the fuel filler cap, replace it with a genuine Ford or Motorcraft part. The customer warranty may be void for any damage to the fuel tank or fuel system if a genuine Ford or Motorcraft fuel filler cap is not used.
Page 191 Do not blend used engine oil with diesel fuel under any circumstances. Blending used oil with the fuel will significantly increase your vehicle’s exhaust emissions and reduce engine life due to increased internal wear. 2007 F-650/750 (f67) Supplement USA (fus)
Page 192 Also, your driving habits have a significant influence on use of fuel. By following these suggestions, you can stretch your fuel use: • Avoid changes in speed as much as possible. • Anticipate changing traffic conditions. Sudden stops and fast acceleration waste fuel. 2007 F-650/750 (f67) Supplement USA (fus)
Page 193 Your results will be most accurate if your filling method is consistent. Note: For vehicles equipped with dual fuel tanks, engine performance may degrade if fuel is not added to both tanks when refueling. 2007 F-650/750 (f67) Supplement USA (fus)
Page 194 • Using the air conditioner or defroster may reduce fuel economy. • Resting your foot on the brake pedal while driving may reduce fuel economy. Conditions • Carrying unnecessary weight may reduce fuel economy. 2007 F-650/750 (f67) Supplement USA (fus)
Page 195 • Engine valve covers and block covers are made to damp out engine mechanical noise and, if needed, should be replaced with recommended parts. Check for mechanical isolations. Exhaust System • Inspect the exhaust system for leaks at various joint connections and tighten the clamps. 2007 F-650/750 (f67) Supplement USA (fus)
Page 196 The fluid level should be within the FULL range. • If the fluid level is below the ADD line, add fluid in small amounts, continuously checking the level until it reaches the proper level. 2007 F-650/750 (f67) Supplement USA (fus)
Page 197 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately. If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes. 2007 F-650/750 (f67) Supplement USA (fus)
Page 198 Carefully read cautionary information on product label. For additional information see product Material Safety Data Sheet (MSDS). For 24-hour MEDICAL EMERGENCY INFORMATION on Ford-Motorcraft products call: 1-800-959-3673 (FORD). Failure to follow these instructions may result in personal injury 1. Set the parking brake, shift into 1 (First) and turn the engine off.
Page 199 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2007 F-650/750 (f67) Supplement USA (fus)
Page 200 5. The fluid level should be up to the bottom of the filler plug opening. 6. If necessary, add enough fluid through the filler plug opening so that the fluid level is at the bottom of the opening. 2007 F-650/750 (f67) Supplement USA (fus)
Page 201 Motorcraft Silicone Gasket and Sealant TA-30 to seal joints against leakage. • Check for loose hoses and clamps. • Check for ruptured or collapsed hoses. • Check air cleaner housing for cracks. 2007 F-650/750 (f67) Supplement USA (fus)
Page 202 36,000 miles (58,000 km). The U-Bolt and nut threads and seats should be cleaned and lubricated to ensure a “like new” condition when re-torquing. Note: See the U-Bolt Nut Torque chart later in this section. 2007 F-650/750 (f67) Supplement USA (fus)
Page 203 U-bolt diameter (nominal) U-bolt diameter (nominal) (all spring suspensions) Ft. lb. N•m IROS Air w/15,500 lb. axles and 260–300 353–407 less IROS Air w/greater than 15,500 lb. 370–400 502–542 axles Hendrickson 23,000 lb. axle 370–400 502–542 2007 F-650/750 (f67) Supplement USA (fus)
Page 204 At the regular lubrication interval, check the universal joints for any evidence of wear or looseness. Should propeller shaft vibrations occur, stop the vehicle immediately to avoid possible hazardous consequences or damage to other components. 2007 F-650/750 (f67) Supplement USA (fus)
Page 205 6. Clean and install the drain plug securely. 7. Add enough lubricant through the filler plug opening so that the lubricant level is up to the bottom of the opening. 8. Clean and install the filler plug securely. 2007 F-650/750 (f67) Supplement USA (fus)
Page 206 The specified lube level for a clear window type hubcaps is from the minimum line to + 5/16 inch above the minimum line. If the lube level should suddenly drop dramatically below the minimum level, see the Service Manual for diagnostic procedure. 2007 F-650/750 (f67) Supplement USA (fus)
Page 207 This condition or misalignment could be caused by a bent wheel. Checking the alignment of the wheel/rim installation is more important on cast spoke rims since the rims can be drawn out of alignment when improperly tightened. Use the following installation procedures. 2007 F-650/750 (f67) Supplement USA (fus)
Page 208 Use care so that the threads on studs are not damaged. 3. Run the nuts on the studs until they contact the wheel(s). Rotate the wheel assembly a half-turn to permit the parts to seat. 2007 F-650/750 (f67) Supplement USA (fus)
Page 209 4. Wheel stud (22 mm) 5. Wheel hub 6. Wheel locator pad Prior to re-installing rear aluminum hub-piloted wheels, clean each wheel locator pad on the hub from all dirt, rust and foreign material. Apply a 2007 F-650/750 (f67) Supplement USA (fus)
Page 210 Failure to do so may result in an assembly that looks fine, but does not fit together properly. This could possibly cause wheel or fastener failures which could result in property damage, personal injury or death. 2007 F-650/750 (f67) Supplement USA (fus)
Page 211 19440 (8817) / 6.75 115 (793) 115 (793) 265/70R19.5 10710 (4858) / 20280 (9199) / 7.50, 8.25 120 (827) 120 (827) 9080 (4118) / 17200 (7801) / 9R22.5 6.75, 7.50 105 (724) 105 (724) 2007 F-650/750 (f67) Supplement USA (fus)
Page 212 13220 (5996) / 24800 (11249) 7.50 120 (827) / 120 (827) 275/70R22.5 13460 (6105) / 24800 (11249) 8.25 120 (827) / 120 (827) 12350 (5602) / 22700 (10296) 275/80R22.5 7.50, 8.25 110 (758) / 110 (758) 2007 F-650/750 (f67) Supplement USA (fus)
Page 213 Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property. 2007 F-650/750 (f67) Supplement USA (fus)
Page 214 Maintenance and Specifications Stay out of the trajectory as indicated in the illustration. Under some circumstances, the trajectory may deviate from the suspected path. 2007 F-650/750 (f67) Supplement USA (fus)
Page 215: Lubricant Specifications
80W-90 (–26°C to Premium Rear –38°C) Axle Lubricant XY–80W90–QL SAE 80W-140: Motorcraft SAE –15°F and 75W-140 above (–26°C Motorcraft and above) Synthetic Rear Axle Lubricant SAE 85W-140: 10°F and XY–75W140–QL above (–12°C and above) 2007 F-650/750 (f67) Supplement USA (fus)
Page 216 (–40°C Motorcraft and above) Synthetic Rear Axle Lubricant SAE 80W-140: –15°F and XY–75W140–QL above (–26°C and above) SAE 85W-140: 10°F and above (–12°C and above) SAE 140W: 40°F and above (4°C and above) 2007 F-650/750 (f67) Supplement USA (fus)
Page 217 MERCON fluid Multi-Purpose Automatic Transmission Fluid, XT-2–QDX Steering gear Ross GC/LB NLGI #2 — Motorcraft TAS - Output Seal lithium Premium Long complex-based Life Grease / moly grease or XG-1-C multi-purpose lithium complex grease 2007 F-650/750 (f67) Supplement USA (fus)
Page 218 / fork lithium Premium Long complex-based Life Grease / moly grease or XG-1-C multi-purpose lithium complex grease Reservoir DOT 3, — Motorcraft High ESA-M6C25–A Performance DOT 3 Motor WSS-M6C62–A Vehicle Brake Fluid, PM-1 or PM-1–C 2007 F-650/750 (f67) Supplement USA (fus)
Page 219 Mineral gear oil: SAE 80W–90: — API-GL-1 (rust above 10°F and oxidation (–12°C) inhibited) SAE 75W: — below 10°F (–12°C) Synthetic oil: CD SAE 50: — Eaton , Roadranger temperatures synthetic CD-50 transmission fluid 2007 F-650/750 (f67) Supplement USA (fus)
Page 220 0°F (–18°C) and oxidation inhibited) (EP SAE 80: below — gear oils are not 0°F (–18°C) acceptable) Synthetic oil: CD SAE 50: — Synthetic Engine Oil meeting temperatures MIL-L-2104E or MIL-L-46152E, API-SL or API-CF 2007 F-650/750 (f67) Supplement USA (fus)
Page 221 SAE 90: above — API-GL-1 (rust 10°F (–12°C) and oxidation SAE 80W: — inhibited) below 10°F (–12°C) Synthetic oil: SAE 50: All — Synthetic Engine temperatures Oil meeting MIL-L-2104E or MIL-L-46152E, API-SL or API-CF 2007 F-650/750 (f67) Supplement USA (fus)
Page 222 Synthetic oil: SAE 50: All — MIL-L-2104E or temperatures MIL-L-46152D Do not use multi-weight and GL-5 EP gear oils; they may cause transmission failure or damage. Allison Refer to — — transmission manual 2007 F-650/750 (f67) Supplement USA (fus)
Page 223 / XY-80W90-QL SAE 75W-140: Motorcraft SAE –40°F and 75W-140 above (–40°C Motorcraft and above) Synthetic Rear Axle Lubricant SAE 80W-140: –15°F and XY–75W140–QL above (–26°C and above) SAE 85W-140: 10°F and above (–12°C and above) 2007 F-650/750 (f67) Supplement USA (fus)
Page 224 (–26°C and above) SAE 85W-140: 10°F and above (–12°C and above) SAE 140W: 40°F and above (4°C and above) SAE 90W: SAE 90 Hypoid 10°F to 100°F Gear Oil / (–12°C to C6AZ-19580-E 38°C) 2007 F-650/750 (f67) Supplement USA (fus)
Page 225 Motorcraft SAE and synthetic above –15°F 80W-90 lubricants. (–26.1°C) Premium Rear Axle Lubricant / XY-80W90-QL SAE 75W Motorcraft SAE maximum 75W-140 outside Motorcraft temperature Synthetic Rear (35°F (1.6°C); Axle Lubricant Above –40°F (–40°C) XY–75W140–QL 2007 F-650/750 (f67) Supplement USA (fus)
Page 226 Cab latch pivot Light engine oil — Motorcraft SAE pins 5W-30 Super Premium Motor Oil / XO-5W30-QSP Door lock cylinders Lock oil — Motorcraft Penetrating and Lock Lubricant / XL-1 2007 F-650/750 (f67) Supplement USA (fus)
Page 227 Refer to engine operator manual Caterpillar engines Brake fluid Master cylinder DOT 3, — Motorcraft High ESA-M6C25–A Performance DOT 3 Motor WSS-M6C62–A Vehicle Brake Fluid, PM-1 or PM-1–C Add the coolant type originally equipped in your vehicle. 2007 F-650/750 (f67) Supplement USA (fus)
Page 228: Refill Capacities
Quantities listed are approximate. Fill axle until the lubricant level is at the bottom of the filler hole, with the vehicle on level ground. If hubs are removed, add an additional 1.6 pints (0.75L) of axle lubricant. Add lubricant through the axle vent. 2007 F-650/750 (f67) Supplement USA (fus)
Page 229 58.0 (27.4)* 6–speed automatics 2200/2500 Series 5–speed 38.0 (18.0)* automatic FS-5205A 5–speed manual 12.5 (5.9) FS-5406A/5406N and 19.5 (9.2) FS-6406A/FSO–6406A 6–speed manuals ES56–7B/ES066–7B 7–speed 22.0 (10.4) manual *Total fluid capacity (dry transmission and torque converter). 2007 F-650/750 (f67) Supplement USA (fus)
Page 230 Delivery, F-750 Severe Service F-650 Dock Height, F-750 Single, steel 65 (246) Pick-up and Delivery, F-750 D-style Severe Service F-650 Dock Height, F-750 Single, steel 80 (302) Pick-up and Delivery, F-750 D-style Severe Service 2007 F-650/750 (f67) Supplement USA (fus)
Page 231 The VIN is printed on the Vehicle Rating Decal attached to the vehicle. The VIN also serves as the warranty number. If you ever find it necessary to communicate with Ford Motor Company about your vehicle, always include the VIN in your communication.
Page 232: Scheduled Maintenance Guide
The maintenance or replacement of the emission control devices (or systems) in your new Ford Motor Company vehicle (or engine) may be performed at your expense. These services may be performed by any automotive repair establishment or individual using automotive parts...
Page 233 Your authorized dealer specializes in knowing all about Ford Motor Company vehicles rather than knowing a little about all makes. There are Ford or Ford of Canada dealer service shops ready to serve you wherever you drive in the U.S. or Canada. They stock Ford and Motorcraft parts, and Ford Chemicals and lubricants.
Page 234 A proper repair begins with a thorough system check. A Factory Authorized Systems Check can ONLY be found at a Ford dealership. In some circumstances, the technician may need to request your authorization to perform additional operations to determine the final diagnosis.
Page 235 (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. 2007 F-650/750 (f67) Supplement USA (fus)
Page 236 Engine Cooling System Removal or rendering inoperative the fan clutch. Removal or modification of the fan shroud. Replacing a fixed fan with a fan of increased diameter, different number of blades or different pitch width. 2007 F-650/750 (f67) Supplement USA (fus)
Page 237 To further help minimize noise emissions degradation throughout the life of the vehicle, Ford Motor Company recommends that this vehicle should be operated in the manner described within this Owner Guide.
Page 238 Seek service from a qualified facility for excessive pushrod stroke. 2007 F-650/750 (f67) Supplement USA (fus)
Page 239 Scheduled Maintenance Guide SCHEDULED MAINTENANCE GUIDE 2007 F-650/750 (f67) Supplement USA (fus)
Page 240 Check the lighting devices and the entire system is reflectors. functioning properly) Check the tires. Check the horn. Check the windshield wipers. Check the rear vision mirrors. Check the wheels and rims. Check the emergency equipment. 2007 F-650/750 (f67) Supplement USA (fus)
Page 241 Lubricate rear caliper slide rails. Inspect the disc brake pads and the piston boots (hydraulic brakes only). Lubricate the clutch release cross Clutch system shaft and all linkages. Check the clutch fluid. 2007 F-650/750 (f67) Supplement USA (fus)
Page 242 Use only permanent type coolant that meets Ford specifications WSS-M97B51-A1. See the engine manufacturer’s operating guide for supplemental corrosion inhibitor specifications.
Page 243 Balance the wheels and the tires Vibration or abnormal tire wear indicates imbalance. Check the front end alignment Poor steering, wandering or excessive tire wear. Check the transmission and Hard shifting or excessive engine mountings vibration. 2007 F-650/750 (f67) Supplement USA (fus)
Page 244 - Check for (free) linkage action and ensure that (return) spring force is adequate to maintain pedal free play. - Adjust, repair or replace as required with the same or equivalent parts. 2007 F-650/750 (f67) Supplement USA (fus)
Page 245 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 246 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 247 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 248 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 249 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 250 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 251 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 252 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 253 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 254 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 255 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 256 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 257 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 258 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 259 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 260 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 261 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 262 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 263 Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# 2007 F-650/750 (f67) Supplement USA (fus)
Page 264 Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# 2007 F-650/750 (f67) Supplement USA (fus)
Page 265 Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# 2007 F-650/750 (f67) Supplement USA (fus)
Page 266 Scheduled Maintenance Guide Date: Dealer’s Stamp: Odometer reading: R.O.# Date: Dealer’s Stamp: Odometer reading: R.O.# 2007 F-650/750 (f67) Supplement USA (fus)
Page 267 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 268 Scheduled Maintenance Guide 2007 F-650/750 (f67) Supplement USA (fus)
Page 269 Make sure that the air filter restriction gauge is in good working order. • Lube the manual transmission and the rear axle every 30,000 miles (48,000 km) or six months, whichever comes first. • See the Allison, Cummins and Caterpillar Operator’s Manual. 2007 F-650/750 (f67) Supplement USA (fus)
Page 270: Motorcraft Premium Gold Coolant Change Record
Your first engine coolant change should occur at six years or 105,000 miles (170,000 km), whichever comes first. After the first coolant change the coolant should be changed every three years or 45,000 miles (72,000 km) whichever comes first. 2007 F-650/750 (f67) Supplement USA (fus)
Page 271 Next change due at this mileage => Today’s date goes here => Add 3 years + 00 / 00 / 03 Date of next change => P & A CODE whichever comes first R.O.# 2007 F-650/750 (f67) Supplement USA (fus)
Page 272 .....22, 118 specifications ......214 brake warning light ....22 Controls fluid, checking and adding ......170, 196 power seat .........71 fluid, specifications ....214 Coolant ........181 parking ....100, 106, 171 checking and adding ..181–182 Bulbs ..........54 disposal ........184 2007 F-650/750 (f67) Supplement USA (fus)
Page 273 Cruise control Engine fan .........185 (see Speed control) ....63 Engine oil ........176 Customer Assistance ..140, 156 checking and adding ....176 Ford accessories for your oil pressure gauge ....27 vehicle ........163 recommendations ....177 Getting assistance outside refill capacities ......228 the U.S. and Canada ..156, 158 specifications ......214...
Page 274 Mirrors .........61 interior ........53 fold away ........63 heated ........62 side view mirrors (power) ..61 Jump-starting your vehicle ..148 Odometer ........27 Keys key in ignition chime ....22 positions of the ignition ...91 Paint chips, repairing ....160 2007 F-650/750 (f67) Supplement USA (fus)
Page 275 ..22, 79 off light ........22 Safety seats for children ....86 Transmission .....121, 125 automatic operation ....121 Scheduled Maintenance fluid, checking and adding Guide .........231 (automatic) ......198 Coolant Change Record ..269 2007 F-650/750 (f67) Supplement USA (fus)
Page 276 (see Battery voltage gauge) ..27 Windshield washer fluid and wipers ..........58 checking and cleaning ....162 Warning chimes ......22 operation ........58 replacing wiper blades ...176 Warning lights (see Lights) ..22 Wrecker towing ......152 Warranty coverage ......6 2007 F-650/750 (f67) Supplement USA (fus)

This manual is also suitable for:

F-750 2007 f-750

Ford 2007 F-650 Owner's Manual

Introduction

Vehicle Inspection Guide

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

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Summary of Contents for Ford 2007 F-650

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Table of Contents