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Ford FALCON XA Series Repair Manual page 251

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7-68
GROUP 7-AUTOMATIC TRANSMISSION
FIG. 62- Parking Pawl Link
Installed
FIG. 63 - Removing or Installing
Parking Pawl Toggle Rod
lever link
as an assembly (Fig.
63).
4. Remove the rear parking pawl
link lower retaining ring, flat washer
and
link
from
the toggle rod (Fig.
64).
5. Remove the manual lever link
lower retaining ring, flat
washer and
link from
the
toggle rod.
6. Remove
the
inner manual
lever
attaching
nut
and
lever.
Remove the
outer
manual
lever
from the
case.
7. To remove
the
manual lever
seal,
use the tools
shown in
(Fig. 65).
To install
the
new
seal,
use the tool
shown in Fig. 66.
8. Install the
outer
manual lever
in
the case.
Install the inner
manual iever
and
attaching nut
with the chamfer facing toward the
lever (Fig. 64). Torque the nut
to
specification.
9. From the back of the trans-
mission
case,
install the parking
toggle rod
and
link assembly into
the case (Fig. 63).
10. Install the parking pawl link
on the case retaining pin. Install the
flat washer
and
link retaining ring
(Fig. 62).
11. Position the inner manual
lever behind the manual lever link,
with the cam of the lever contact-
ing the lower link pin.
12. Install the upper end of the
manual lever link on the case
retaining pin. Install the flat
washer
and retaining ring.
13. Operate the manual lever and
check for correct linkage
operation.
14. Install the inner and outer
downshift levers. Torque the attach-
ing nut to
specifications.
Thread
Repair-Case.
Thread
service
kits may be purchased from
local
suppliers.
To repair
a
damaged
thread, the following procedures
should
be carefully followed.
1. Drill out the damaged threads,
using the same drill size as the
thread OD. For example, use a -fg-
inch drill for a
-fk-18
thread.
2. Select the proper special tap
and tap the drilled hole. The tap is
marked for the size of the thread
being repaired. Thus, the special tap
marked -fs-18 will not cut the same
thread as a
standard -fg-18
tap.
lt
does cut a thread large enough to
accommodate the
insert,
and after
the insert is installed the original
thread size (
-fs-18)
is restored.
3. Select the proper coil inserting
tool. These tools are marked with
the thread size being repaired. Place
the insert on the tool and adjust the
sleeve to the length of the insert
being used.
Press the insert against the face
of the tapped hole. Turn the tool
clockwise and wind the insert into
the hole until the insert is
!
turn
below the face.
4. Working through the insert,
bend the insert tang straight up and
down until it breaks off at the notch.
INNER MANUAL LEVER
FIG. 64 - Case Linkage
D1408·A
FIG. 65 - Removing Manual
Lever Seal
D1409-A
FIG. 66 - Installing Manual
Lever Seal
5.
If
the
inserts are not properly
installed,
they
can be removed with
the extractor
tool.
Place the extrac-
tor
tool
in the
insert so
that the
blade
rests
against the
top coil
i
to
!
turn
away from the
end
of
the
coil.
Tap
the
tool sharply with
a
hammer
so that the
blade
cuts into
the insert. Exert downward pressure
on the
tool and turn it
counter
clock-
wise until
the insert
is
removed.
MANUAL LEVER LINK
D1405-B

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