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Ford FALCON XA Series Repair Manual page 676

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PART 17-3-
DOORS, WINDOWS, TAILGATE AND DECK LID
17-SS
EJ
REMOVAL AND INSTALLATION
POWER WINDOW RELAY
REMOVAL
1.
Disconnect the ground cable
from the battery.
2. Remove two screws attaching
the relay to the right side of the dash
panel in the engine compartment.
3. Disconnect the wires from the
relay and remove the relay.
INSTALLATION
1.
Connect the wires to the relay.
2. Position the relay to the dash
panel and install the two attaching
screws.
3. Connect the battery ground
cable, and check the operation of the
power window( s
).
POWER WINDOW SWITCH
1. Remove the trim panel.
2. Disconnect the wire connector
from the window switch.
3. Remove the switch attaching
screws and remove the switch from
the trim panel.
4.
Position the switch and retainer
to the trim panel and install the
attaching screws.
5. Connect the wire connector to
the window switch and install the
trim panel.
FRONT DOOR WINDOW
REGULATOR-AND
/
OR MOTOR
REMOVAL
1. Reinove the trim panel and
watershield from the door.
2. Remove two screws attaching
the regulator arm roller bracket to
the door inner panel and remove the
bracket.
3. Disconnect the motor wires at
the connector.
4. Remove the motor bracket-to-
door inner panel attaching screw.
5. Remove four screws attaching
the window regulator to the door
inner panel. Support the glass and
channel assembly and disengage the
regulator arm roller from the glass
channel. Then, lay the window regu-
lator in the bottom of the door panel.
6. Remove the lower stop from
the door inner panel.
7.
Remove the window regulator
assembly from the door.
8. If equipped with electric win-
dows, mount the regulator assembly
in a vise. Drill a
-&
inch hole through
the regulator sector gear and the
regulator plate (Fig. 19). Install a
l
inch bolt and nut in the hole to
prevent the sector gear from moving
~hen
the motor and drive assembly
1s removed. Remove the motor
assembly from the regulator.
INSTALLATION
1. Lubricate the glass mechanism:
2. Position the motor and trans-
mission to the regulator and install
the three attaching screws.
3. Position the regulator assembly
in the door.
4. Insert the front run and retainer
into the vent window division bar.
5. Position the glass and channel
assembly in the front and rear runs.
Raise ¢.e glass and support in the
up position. Install the washer and
nut on the vent window division bar
lower adjusting screw.
6. Insert the regulator arm roller
in the glass channel bracket. Then
position the regulator assembly to
the door inner panel and install the
four attaching screws.
7. Position the regulator arm roller
bracket to the regulator arm roller
REGULATOR ARM
ASSEMBLY
and the door inner panel and install
the two attaching screws.
8. Position the motor bracket to
door inner panel and install attaching
screw. Connect the motor wires and
fit trim panel.
REAR DOOR WINDOW
REGULATOR- AND/OR MOTOR
REMOVAL
1.
Remove the trim panel and
watershield from the
door.
2. Disconnect the motor wires at
the connector.
3. Remove the equalizer arm
bracket from die door inner panel.
4. Support the glass and channel
assembly and remove the three glass
channel bracket attaching screws.
Separate the glass channel bracket
from the regulator arm rollers.
5. Remove the screw attaching the
motor bracket to the door inner
panel.
6. Remove four window regulator
attaching screws and remove the
regulator from the door.
7. Remove the motor from the
regulator. If equipped with electric
windows, mount the regulator assem-
bly in a vise. Drill a
-&
inch hole
through the regulator sector gear and
the regulator plate
(Fig.
19).
Install
a
!
inch bolt and nut in the hole to
prevent the sector gear from moving
ORILL
5/
16" OIAMETER HOLE THROUGH WINDOW
REGULA TOR SECTOR GEAR AND PLATE
.
FIG. 19:- Motor and Drive Assembly Removal Precaution

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