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Ford FALCON XA Series Repair Manual page 152

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PART
6-1-MANUAL SHIFT TRANSMISSION
6-7
TROUBLE SYMPTOMS
LUBRICANT LEAKS
POSSIBLE CAUSES
1. Excessive lubricant.
2. Vent plugged.
3. Input shaft bearing retainer
loose or cracked, seal or gasket
damaged.
4. Worn or damaged extension
housing seal or gasket.
5. W om shifter shaft seals.
6. Cover bolts loose. Defective
gasket. Damaged cover.
7. Extension housing or bearing
retainer bolts not sealed.
8. Expansion plug at front of case
not seated properly.
9. Access cover loose or gasket
damaged.
10.
Vent incorrectly installed.
EJ
COMMON ADJUSTMENTS AND REPAIRS
GEAR SHIFT LINKAGE
ADJUSTMENT
1. Place the gearshift lever in the
neutral position.
2. Loosen the two gearshift rod
adjustment nuts.
3. Insert the gauge pin through
the holes in the levers and the bearing
at the lower end of the column.
Page 6-10.
4. Place the transmission in neu-
tral and tighten the two gearshift
adjustment nuts.
5. Remove the pin from the levers.
6. Start the engine and shift the
selector lever to each position to
make sure it operates freely.
REAR SEAL REPLACEMENT
1. Remove the
driveshaft.
2. Remove the seal from the ex-
tension housing with the tool shown
in Fig.
1.
3. Install the new seal in the
extension housing with the tool
shown in
Fig.
2.
4. Install the driveshaft.
REAR BUSHING AND SEAL
REPLACEMENT
1. Remove the driveshaft from the
car.
2. Insert the tool shown in Fig. 3
into the extension housing until it
grips the front side of the bushing.
3. Turn the screw clockwise until
the seal and the bushing are
.
free of
the housing.
4. Drive a new bushing into the
extension housing with the tool
shown in Fig. 4.
5. Install a new seal in the housing
as shown in Fig. 2.
6. Install the driveshaft.
LUBRICATION
Lubrication level should be in line
FIG. 2-lnstalling
Extension Housing Seal
/
FIG. 1-Removing Extension Housing Seal
CORRECTION
1.
Drain to bottom of filler plug
hole.
2. Free up.
3. Add sealer and torque retainer
bolts to specifications. Replace de-
fective parts.
4-5-8. Replace defective parts.
5-6-7-9. Add sealer to bolts, and
torque to specifications. Replace de-
fective parts.
10. See page
6-17,
Fig.
35.
with the bottom of filler hole left
side of transmission case.
Tool-
-7697-A
OR 7000-AF
7000 GAE
FIG. 3-Removing
Extension Housing
Bushing
FIG. 4-Replacing
Extension Housing
Bushing

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