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Ford FALCON XA Series Repair Manual page 245

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7-62
GROUP 7-AUTOMATIC TRANSMISSION
6. Remove
the six extension
housing-to-case attaching bolts and
remove the extension housing.
7. Remove the governor housing-
to-governor distributor attaching
bolts (Fig. 34). Remove the gover-
nor housing from the distributor.
8. Refer to Major Repair Opera-
tions for governor repair operations.
9. Install the governor housing
on the governor distributor (Fig.
34). Install the attaching bolts and
torque the bolts to specification.
10. Install a new extension hous-
ing gasket on the case. Install the
extension housing and six attaching
bolts. Torque the bolts to specifica-
tion.
11. Install the transmission
mounting pad to the crossmember.
Lower the transmission and install
the extension housing-to-crossmem-
REMOVAL AND INSTALLATION
REMOVAL
1.
Raise the car and remove the
two converter cover attaching bolts
at the lower front side of the con-
verter housing. Remove the cover.
l.
Remove the two converter
drain plugs (Fig. 35). Drain the
fluid from the converter. Install the
two converter drain plugs.
3.
Remove the drive shaft and
install the extension housing seal
replacer tool in the extension
housing.
4. Disconnect the vacuum hose
from the transmission vacuum unit.
Disconnect the vacuum line from
the retaining clip.
5.
Remove the two extension
housing to crossmember bolts.
6. Disconnect the speedometer
cable from the extension housing.
7. Disconnect the exhaust pipe
flange from the manifolds.
8. Remove the parking brake
cable from the equalizer lever.
9. Loosen the transmission oil
pan bolts and drain the fluid at one
corner of the oil pan. Tighten the
attaching bolts after the fluid has
drained.
10. Disconnect the fluid cooler
lines from the transmission case.
Remove the fluid tube from the
case.
11. Remove the manual and
kickdown linkage rods from the
transmission control levers.
ll. Remove the starter cable.
Remove the starter attaching bolts
and remove the starter from the
converter housing.
13. Remove the four converter-
to-flywheel attaching nuts.
14. Position
the
transmission
jack to support the transmission
and secure the transmission to the
jack with a safety chain.
FIG. 35 - Converter Drain Plug
Location
FIG. 36 - Transmission Mounted
on Jack
15. Remove the four crossmem-
ber and mounting pad attaching
bolts and lower the crossmember .
.
16. Remove the five converter
housing-to-engine; attaching bolts.
Lower the transmission
{Fig.
36),
and remove it from 'Under the car.
INSTALLATION
1. With the converter properly
installed, place the transmission on
the jack (Fig. 36). Secure the trans-
mission to the jack with the
safety
her attaching bolts. Torque the
attaching bolts to specification.
Remove the transmission jack.
12. Connect
the
speedometer
cable to the extension housing.
Install the drive shaft.
13. Install the inlet pipes on the
manifold.
14. Lower the car and fill the
transmission with fluid.
15. Check the extension housing
area for fluid leakage.
chain.
2. Raise the transmission into
position and install the five con-
verter housing-to-engine attaching
bolts. Torque the bolts to specifica-
tion. Remove the safety chain from
the transmission.
3. Position the crossmember and
mounting pad into position and
install the four attaching bolts.
Torque the bolts to specifications.
4. Lower the transmission and
install the extension housing and
crossmember attaching bolts.
Torque the bolts to specification.
5. Install the four flywheel-to-
converter attaching nuts. Torque
the nuts to specification.
6. Remove the transmission jack.
Connect the vacuum hose to the
transmission vacuum unit. Install
the vacuum line retaining clip.
7. Install the transmission fluid
filler tube. Connect the fluid cooling
lines to the transmission case.
8. Connect the linkage rods to
the transmission downshift and
manual control levers.
9. Connect the speedometer
cable to the extension housing.
10. Connect the exhaust inlet
pipes to the manifolds.
11. Install -and adjust the parking
brake cable at the equalizer lever.
12. Install the converter housing
cover and torque the attaching bolts
to specification.
13. Install the starter and torque
the bolts to specification. Connect
the starter cable.
14. Install the drive shaft. Torque
the companion flange U-bolt nuts
to specification.
15. Lower the car and fill the
transmission with fluid. Adjust the
manual and kickdown linkage.

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