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PART 8-2- 200, 250 C.I.D. SIX CYLINDER ENGINES
8-43
Using a new gasket, install the
oil pump.
Clean and install the oil
inlet tube assembly.
34. Make sure
the gasket surfaces
of the block and
oil pan are
clean.
35. Coat the block
surface
and oil
pan gasket
surface with
oil-resistant
sealer and position
the
gasket on
the
block
(Fig. 41).
36. Install the oil pan
front seal
on the cylinder
front
cover and
the
oil pan rear
seal
on the rear main
bearing cap
(Fig.
41).
Be sure the
tabs on the seals are over the oil
pan gasket.
37. Position the oil pan on the
block. Install the retaining screws.
Torque the screws from the center
outward in each direction to speci-
fications.
38
. .Install
the
clutch pilot bearing
(Fig. 39). Install the engine
rear
cover plate, position the flywheel on
the crankshaft and
install
the re-
taining bolts.
Torque
the bolts to
specifications. On
a manual shift
transmission
use a suitable
tool
to
locate
the
disc.
Install the
pressure
plate.
Torque
the retaining
bolts
to
specifications.
39. Using a new gasket, install
the fuel
pump.
40. Turn the crankshaft until No.
1
cylinder is at TDC after the com-
pression stroke. Position the distrib-
utor and
intermediate
drive shaft
into the block with the rotor at the
No. 1 firing position and the breaker
points open.
Install
the hold down
clamp. Make sure the oU pump Ia·
termedlate drive shaft
Is
properly
seated Ia the oU pump. It may be
aec
~asary
to reposition the later·
mediate shaft Ill order to eng111e It
In
the oil pump.
41. Instali
the
oil filter insert and
oil filter assembly.
41. Dip the valve lifter foot in
Lubriplate. Coat the remainder of
each valve lifter with engine oil.
Install the lifters in their original
bores.
43. Clean the head and block gas-
ket surfaces.
44. Inspect the head for any dam-
age and repair as necessary.
45. Do not apply sealer to the
gasket on six cylinder engines.
Install the cylinder head guide studs
(Fig. 14). Position the gasket over the
guide studs on the cylinder block.
46. Lift the cylinder head over
the guides and slide it down care-
fully. Before installing the cylinder
head bolts, coat the thread of the
end bolt for the right side of the
cylinder head with a small amount
of water resistant sealer. Install, but
do not tighten, two bolts at opposite
ends of the head to hold the head
and gasket in position. Remove the
guides, then install the remaining
bolts.
47. The cylinder head bolts are
to:-qued in three progressive steps.
Follow the sequence shown in Fig.
14. Torque the bolts to 55 ft-Ibs;
then torque them to 65 ft-lbs. Final-
ly, torque the bolts to specifications.
After the cyUnder head bolts have
beea torqued to specifications, the
bolts should not be disturbed.
48. Apply Lubriplate to both ends
of the push rods. Install the push
rods in their proper sequence, posi-
tioning the lower end of the rods in
the lifter sockets.
49. Apply Lubriplate to the valve
tips and the rocker arm pads. Posi-
tion the valve rocker arm shaft as-
sembly on the head.
Be
sure the oU
holes In the shaft are fadag dowa-
ward.
50. Install the valve rocker arm
shaft bolts. Tighten them evenly and
equally
2
turns
at a time
until the
specified torque is
obtained.
51. Refer to Page 8-11
and check the valve
clearance.
51. Clean the gasket surfaces
on
the valve rocker arm cover and
cylinder head. Coat one side
of
a
new gasket with
an oil-resistant
sealer and lay the cemented
side
of
the gasket on the cover. Install
the
cover making
sure the
gasket
seats
evenly around the head.
Torque the
cover bolts to specifications. Torque
the cover bolts to
specificc.tions
again two minutes later.
53. Install the spark plugs.
Install
the distributor cap and
spark plug
wire assembly. Connect
the spark
plug wires. Install the
coil on the
block and connect
the
coil
high ten-
sion lead.
54. Position the
exhaust manifold
on the cylinder
head except on 250-
2V. Install
the tab washers and bolts.
Torque
the
bolts
to specifications.
Lock the bolts by
bending one tab of
the washer over
a flat on the bolt.
·55.
Position the
carburettor gasket
on the manifold.
Install the car-
burettor except
on 250-2V.
56. Install the
carburettor fuel
inlet line, the manifold
vacuum line
and the distributor
vacuum line,
except on
250-2V.
51.
Install
the oil pressure sending
unit, dipstick tube
and dipstick.
58. Install
the engine in
the
car.
59. On
250-2V engines install the
exhaust manifold
as described on
page8-27.
60. On
250-2V engines install the
inlet manifold,
carburettor etc. as
described on
page
8~27
.
61. Check the
ignition timing and
adJUSt if necessary.
Adjust
the
engine idle
fuel mixture and idle
speed.
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