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Ford FALCON XA Series Repair Manual page 658

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PART 17-3-
DOORS, WINDOWS, TAILGATE AND DECK LID
17-37
tighten the attaching screws. Move
the striker plate up or down as
necessary to
increase
or decrease
the clearance between the deck lid
and the
lower
back panel.
DECK LID ALIGNMENT
The deck lid can be shifted fore
and aft, up and down, and from
side to side. Slotted holes in the lid
provide fore and aft movement.
EJ
REMOVAL AND INSTALLATION
DOORS
REMOVAL
1. Remove the door hinge-to-door
attaching bolts, and remove the door.
2.
If a hinge is damaged, remove
the pillar attaching bolts and remove
the hinge.
3. If the door is damaged, a re-
placement door is furnished as a
sheet metal shell in prime paint.
It has no hinges, trim, glass, runs, or
hardware. When a door is replaced,
make any needed minor repairs to
the new shell, drill holes necessary
for mouldings, paint the door, and
transfer all usable parts. Cement the
weatherstrip properly.
If only a door outer panel is seri-
ously damaged, the whole door need
not be replaced. A replacement outer
panel is available.
INSTALLATION
1.
If
the hinge was removed, in-
stall it to the pillar.
2. Position the door to the hinges.
Partially tighten the bolts, align the
door, and tighten the bolts securely.
3. Align the door glass, glass runs,
stops, regulator, and remote control.
4. Install the door water shield
and the door trim.
FRONT DOOR LOCK
REMOVAL
1.
Remove the trim panel and
position the water shield away from
the access holes.
2. Disconnect the door lock re-
mote control link, the lock actuat-
ing rod and the lock control to
cylinder at the lock (Fig. 5). Re-
move the knob from the push but-
ton rod.
3. Remove the glass rear run
lower retaining bolt and position
the run away from the door lock.
4. Remove the lock assembly
from the door. Remove the push
button rod from the lock.
INSTALLATION
1. Connect the push button rod to
the lock.
2. Position the lock in the door,
and install the retaining screws. Con-
nect the lock control to cylinder
rod, the lock actuating rod, and the
remote control link at the lock. In-
stall the push button.
3. Position the glass rear run in
the door. Install the retaining bolt,
adjust the rear run, and tighten the
retaining bolt.
4. Check the operation of the
lock. If necessary, adjust the lock
striker.
5. Carefully position the water
shield to the inner panel; and install
the trim panel.
REAR DOOR LOCK
REMOVAL
1. Remove the trim panel and
position the water shield away from
the access holes.
2. Disconnect the door lock re-
mote control rod and door lock
control rod at the door lock assem-
bly.
3. Remove the three screws re-
taining the lock assembly to the
door and remove the lock assembly
from the door (Fig. 5).
INSTALLATION
1. Position the lock assembly in
the door, and install the retaining
screws.
2. Connect the door lock remote
control rod and the door iock con-
trol rod at the door lock assembly.
3. Check the operation of the
lock. If necessary, adjust the lock
striker.
4. Carefully position the water
shield to the inner panel, and install
the trim panel.
DOOR LOCK CYLINDER
The key code is stamped on the
lock cylinder to assist in replacing
lost keys.
When a lock cylinder is replaced,
both door lock cylinders and the
ignition lock cylinder should be re-
placed in a set. This will avoid
carrying an extra key which will fit
only one lock.
Slotted hinge bolt holes in the mount-
ing bracket provide up and down
movement. Enlarged hinge mounting
bolt holes in the lid inner panel
pro-
vide limited lateral movement.
1. Remove the trim panel and
position the water shield away from
the access holes.
2. Disconnect the lock control to
door lock cylinder rod at the lock
cylinder.
3. Pull the door lock cylinder re-
tainer rearward to release the cylin-
der, and remove the lock cylinder
from the door.
4. Transfer the lock cylinder arm
to the new lock cylinder.
5. Position the lock cylinder in
the door, and install the lock cylin-
der retainer (Fig. 5).
6. Connect the lock control to
door lock cylinder rod at the lock
cylinder.
7. Carefully position the water
shield to the inner panel and install
the trim panel.
DOOR HANDLE
1. Remove the door trim panel,
and position the water shield away
from the access holes.
2. Disconnect the lock actuating
rod.
3. Remove the handle retaining
nuts and remove the handle (Fig. 5).
4. Connect the lock actuating link
to the door handle and install the
handle.
5.
Carefully position the water
shield to the inner panel, and install
the trim panel.
DOOR LOCK REMOTE CONTROL
HANDLE
1.
Remove the remote control
housing bezel by sliding the bezel
towards the front of the car, then
lifting clear of the trim pad.
2. Remove the window regulator
handle (manual windows) and remove
the door trim panel.
3. Slide the remote control hous·
ing forward clear of its location in
the door inner panel, unhook the
remote control rod and remove the
housing.
Reverse the preceding operations
for re-assembly.

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