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Ford FALCON XA Series Repair Manual page 406

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PART
9-3-DUAL ADVANCE DISTRIBUTORS
9-23
FIG. 11
-Upper
Bushing
Removal
FIG. 12-
Upper Bushing
Installation
18.
Install the sub-plate hold down
screws (the ground wire should be
under the sub-plate hold down screw
near the primary wire opening in the
distributor).
19.
Working from the inside of the
distributor, push the primary wire
through the opening in distributor.
20. Slide the diaphragm into the
opening in the distributor and place
the link in its position.
21. Install the spring clip that
secures the diaphragm link to the
moveable breaker plate.
_
22. Place the breaker point as-
sembly and the condenser in position
and install the
retaining screws.
Be
sure
to
place the
ground wire under
the breaker point
assembly screw
far-
thest from the breaker
point
contacts.
Align and adjust the breaker point
assembly by following the procedure
on
page 9·7.
23. Connect the primary and con-
denser leads to the breaker point
assembly.
24. Install the rotor and the dis-
tributor cap.
25. Check and adjust
(if
neces-
sary)
the centrifugal and vacuum
advance (Refer to
page 9-6).
BUSHING
FIG. 13-
Burnishing Bushing
NEW SHAFT AND GEAR
The shaft and gear are replaced
as
an assembly. One part should not
be replaced without
replacing
the
other.
Refer
to Fig. 6 for the correct
location
of the parts.
1. Follow
steps 1, 2,
3, and 4
under
Bench Assembly Original
Shaft
and
Gear.
2. Attach the distributor shaft sup-
porting tool to the distributor and
install the assembly in a
vice.
Insert
a 0. 024-inch feeler gauge between
the backing
screw
and the shaft.
Tighten the backing screw on the
tool enough to remove all shaft end
play. Remove the feeler gauge and
allow the
shaft
to
rest
on the backing
screw.
Slide the collar on the
shaft.
While holding the collar in place
against the distributor
base
(Fig. 15),
drill a
!-inch
hole through the shaft
using the access opening
in
the collar
as a pilot.
3. Position the gear on the end of
the shaft. Install the assembly in a
press.
4. With the backing screw on the
support tool tightened enough to re-
move all end play, press the gear on
FIG. 14-
Original Shaft and
Gear Installation
the shaft to the specified distance
from the bottom face of the gear to
the bottom face of the distributor
mounting flange (Fig. 15). Drill a
!-inch hole through the shaft using
the hole in the gear as a pilot.
!l.
Remove the distributor from
DRILL~
INCH
HOLE THROUGH
SHAFT
FIG. 15- New
Shaft and Gear
Installation
the press and remove the support
tool. Install the collar retaining pin
(Fig. 8) and
the
gear retaining pin
(Fig. 5).
6. Complete the assembly by¢fol-
lowing steps 9 to 25 under Installing
Original Shaft ancf'Gkr.
>,

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