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Ford FALCON XA Series Repair Manual page 564

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PART 13-4
LUCAS STARTING SYSTEM
14-15
1. Bracket,
Commutator
End
2. Brush Spring and Plate Assembly
3.
Brush Box Moulding
4.
Face
Type
Commutator.
6.
Yoke
and Field Coils
Assembly.
7.
Drive
Assembly.
8.
Bracket, Drive
End.
9.
Bush,
Bearing.
10. Solenoid 16S.
11. Lever, Pinion
Engaging.
12.
Pivot Pin
and
Retaining Nut.
13. Nuts and Washers, Solenoid
Fixing.
5. Bolt, Through Fixing.
FIG. 4- Starting Motor (pre-engaged) Model M40AK.
DIAGRAM
(A)
circuited windings using a "Growler"
equipment. Replace the armature if
a fault is indicated.
TO REASSEMBLE
During assembly operations
place
a few drops of engine oil on the
armature shaft
bushes.
Smear Moly-
bond GSlO grease on the armature
shaft and drive assembly helix. Also
on the pivot points of the
pinion
engaging lever.
Always use new jump rings during
assembly.
1. Assemble the pinion and drive
assembly to the armature shaft
using
a new jump ring.
2. Assemble the
pinion
engaging
lever to the drive end
bracket
(closed
side of the lever toward the drive end
bearing). Do not fit the lock nut to
pivot
pin at this stage.
3.
Assemble the solenoid to the
drive end bracket and tighten the
nuts.
4. Assemble the brushes to the
brush box and attach the box to the
commutator end bracket
using
the
two attaching screws and washers.
BRUSH
GEAR
RETAINING SCREWS
FIG. 5
-1740
AK starting motor.

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