Assembly - Chrysler Sebring 2005 Service Manual

21 - 36 T350 MANUAL TRANSAXLE
INPUT SHAFT (Continued)

ASSEMBLY

(1) Place input shaft into shop press.
(2) Install 3rd gear caged needle bearing (Fig.
103).
Fig. 103 3rd Gear Caged Needle Bearing
1 - INPUT SHAFT
2 - 3RD GEAR CAGED NEEDLE BEARING
(3) Install 3rd gear and 3-4 synchronizer onto
input shaft. Install Tool #C-3717 over input shaft and
press on synchronizer hub and 3rd gear (Fig. 104).
The synchronizer hub has the letter U stamped on
the top face of the hub. This designates that the hub
must be installed with the U facing upward.
Fig. 104 Press On 3rd Gear Synchronizer Hub
1 - PRESS RAM
2 - SPECIAL TOOL C-3717
3 - BEARING SPLITTER
4 - 3RD GEAR SYNCHRONIZER ASSEMBLY
(4) Install 3-4 synchronizer snap ring into slot on
input shaft.
(5) Install blocking ring into 3-4 synchronizer.
Install 4th gear caged needle bearing.
(6) Install 4th gear onto input shaft.
(7) Install 4-5 split thrust washer separation pin
(Fig. 105).
Fig. 105 Split Thrust Washer Separation Pin
1 - SEPARATION PIN
2 - INPUT SHAFT
3 - PLIERS
(8) Install split thrust washer onto input shaft
(Fig. 106).
Fig. 106 Split Thrust Washer Installation
1 - INPUT SHAFT
2 - SPLIT THRUST WASHER
JR