Chrysler Sebring 2005 Service Manual page 1493

21 - 82 40TE AUTOMATIC TRANSAXLE
40TE AUTOMATIC TRANSAXLE (Continued)
(32) Install the transfer shaft gear using Tool 6261
(Fig. 113).
Fig. 113 Install Transfer Shaft Gear
1 - WRENCHES
2 - SPECIAL TOOL 6261
3 - OUTPUT GEAR
4 - TRANSFER SHAFT GEAR
CAUTION: Install a NEW retaining nut, as the origi-
nal nut MUST NOT be reused.
(33) Install the new retaining nut and washer.
(34) Using Tool 6259, torque transfer gear retain-
ing nut to 271 N·m (200 ft. lbs.) (Fig. 114).
Fig. 114 Tighten Nut to 271 N • m (200 ft. lbs.)
1 - TRANSFER SHAFT GEAR
2 - 200 FT. LBS.
3 - TORQUE WRENCH
4 - SPECIAL TOOL 6259
(35) Measure transfer shaft end play. Tra n s fe r
s h a ft e n d p la y s h o u ld be w ith in 0.05-0.10 m m
(0.002-0.004 in .). If the end play is too high, install a
0.04 mm (0.0016 in.) thicker shim. If the end play is
too low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until 0.05-0.10 mm (0.002-0.004 in.) end play
is obtained.
(36) Install a bead of Mopar ATF RTV (MS-GF41)
to transfer gear cover (Fig. 115).
Fig. 115 Install Rear Cover
1 - REAR COVER
2 - 1/8 INCH BEAD OF MOPAR ATF RTV (MS-GF41) AS SHOWN
(37) Install transfer gear cover-to-case bolts and
torque to 20 N·m (175 in. lbs.) torque (Fig. 116).
Fig. 116 Install Rear Cover Bolts
1 - REAR COVER BOLTS
2 - REAR COVER
3 - USE SEALANT ON BOLTS
JR