Chrysler Sebring 2005 Service Manual page 1295

9 - 226 ENGINE 2.7L DOHC
INTAKE MANIFOLD (Continued)
Fig. 109 INTAKE MANIFOLD - UPPER
1 - BOLT
2 - INTAKE MANIFOLD - UPPER
(2) Remove upper intake manifold. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
REMOVAL)
(3) Disconnect electrical connectors from the fuel
injectors.
(4) Remove fuel supply hose from fuel rail. (Refer
to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL
LINES - STANDARD PROCEDURE)
(5) Remove screw attaching fuel rail support
bracket to the throttle body support bracket.
(6) Remove bolts attaching fuel rail.
(7) Remove fuel rail and injectors as an assembly.
(8) Remove manifold attaching bolts (Fig. 111).
(9) Remove lower manifold.
(10) Inspect manifold. (Refer to 9 - ENGINE/MAN-
IFOLDS/INTAKE MANIFOLD - INSPECTION)
INSPECTION
INSPECTION - INTAKE MANIFOLD UPPER
Check manifold for:
• Damage and cracks
• Gasket surface damage or warpage
• Damaged or clogged EGR ports
If the manifold exihibits any damaged or warped
conditions, replace the manifold. Clean EGR ports as
neccessary.
If a vacuum port is damaged, a repair procedure
can be performed (Refer to 9 - ENGINE/MANI-
FOLDS/INTAKE MANIFOLD - STANDARD PROCE-
DURE).
INSPECTION - INTAKE MANIFOLD LOWER
replace the manifold.
INSTALLATION
INSTALLATION - INTAKE MANIFOLD UPPER
can be reused, if free of cuts or tears.
NOTE: Make sure fuel injectors and wiring har-
nesses are in correct position to not interfere with
upper manifold installation.
(Fig. 109).
sequence shown in (Fig. 110) to 12 N·m (105 in. lbs.).
MANIFOLD -
Fig. 110 Upper Intake Manifold Tightening Sequence
bracket.
booster, and vapor purge hoses.
Check manifold for:
• Damage and cracks
• Gasket surface damage or warpage
• Damaged fuel injector ports
If the manifold exihibits any of these conditions,
(1) Clean and inspect sealing surfaces. Gaskets
(2) Position upper manifold onto lower manifold
(3) Install manifold attaching bolts and tighten in
(4) Tighten upper fastener at throttle body support
(5) Connect speed control servo, PCV , brake
JR