Chrysler Sebring 2005 Service Manual page 1643

21 - 232 41TE AUTOMATIC TRANSAXLE
41TE AUTOMATIC TRANSAXLE (Continued)
(31) TRAN S F ER GEAR B EARIN G AD J U S T-
MEN T:
(a) Install a 4.66 mm (0.184 in.) gauging shim
on the transfer shaft (Fig. 112).
(b) Install transfer shaft gear using Tool 6261.
Using Tool 6259, install transfer shaft gear retain-
ing nut to 271 N·m (200 ft. lbs.).
(c) Measure end play. Attach Tool L4432 to the
transfer gear.
(d) Mount a steel ball with grease into the end
of the transfer shaft.
(e) Push and pull the gear while rotating back
and forth to ensure seating of the bearing rollers.
(f) Using a dial indicator, measure transfer shaft
end play.
(g) Refer to the transfer shaft bearing shim
chart for the required shim combination to obtain
the proper bearing setting.
(h) Use Tool 6259 to remove the retaining nut
and washer. Remove the transfer shaft gear using
Tool L4407A.
(i) Remove the gauging shim (Fig. 112) and
install the proper shim indicated by the chart.
End Play Shim Needed
0.05mm (0.002 4.66mm (0.183
in.)
0.08mm (0.003 4.62mm (0.182
in.)
0.10mm (0.004 4.58mm (0.180
in.)
0.13mm (0.005 4.58mm (0.180
in.)
0.15mm (0.006 4.54mm (0.178
in.)
0.18mm (0.007 4.50mm (0.177
in.)
0.20mm (0.008 4.50mm (0.177
in.)
0.23mm (0.009 4.46mm (0.175
in.)
0.25mm (0.010 4.46mm (0.175
in.)
0.28mm (0.011 4.42mm (0.174
in.)
0.30mm (0.012 4.38mm (0.172
in.)
0.33mm (0.013 4.38mm (0.172
in.)
TRANSFER SHAFT BEARING SHIM CHART
Part Number
4505588AB
in.)
4412835AB
in.)
4412834AB
in.)
4412834AB
in.)
4412833AB
in.)
4412832AB
in.)
4412832AB
in.)
4412831AB
in.)
4412831AB
in.)
4412830AB
in.)
4412829AB
in.)
4412829AB
in.)
Fig. 112 Install Transfer Shaft Gear and (Select)
1 - TRANSFER SHAFT GEAR
2 - BEARING CUP RETAINER
3 - SHIM (SELECT)
End Play Shim Needed
0.76mm (0.030 3.94mm (0.155
in.)
0.79mm (0.031 3.90mm (0.154
in.)
0.81mm (0.032 3.90mm (0.154
in.)
0.84mm (0.033 3.86mm (0.152
in.)
0.86mm (0.034 3.82mm (0.150
in.)
0.89mm (0.035 3.82mm (0.150
in.)
0.91mm (0.036 3.78mm (0.149
in.)
0.94mm (0.037 3.74mm (0.147
in.)
0.97mm (0.038 3.74mm (0.147
in.)
0.99mm (0.039 3.70mm (0.146
in.)
1.02mm (0.040 3.66mm (0.144
in.)
1.04mm (0.041 3.66mm (0.144
in.)
Shim
Part Number
4412818AB
in.)
4412817AB
in.)
4412817AB
in.)
4412816AB
in.)
4412815AB
in.)
4412815AB
in.)
4412814AB
in.)
4412813AB
in.)
4412813AB
in.)
4412812AB
in.)
4412811AB
in.)
4412811AB
in.)
JR