Bench Repair - Dodge D150 1990 Service Manual

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POWER WINDOWS 8S - §
(17) D r i l l out regulator m o u n t i n g rivets.
(18) Remove regulator t h r o u g h large access hole.
BENCH REPAIR
I f entire regulator is not being replaced, repair as
follows:
(1) Remove regulator as previously described.
S T E P S (2) A N D (3) A R E V E R Y I M P O R T A N T .
I F N O T D O N E B E F O R E M O T O R R E M O V A L
I N J U R Y M A Y R E S U L T .
(2) Secure regulator i n vise to prevent sector gear
f r o m r o t a t i n g .
(3) Remove counter balance spring. ( M u s t be done
for safety before removing motor).
(4) Remove 3 motor attaching screws a n d remove
motor.
(5) Inspect regulator for:
(a) Sector gear teeth must not be b r o k e n or se-
verely w o r n .
(b) A l l rivets and sliders m u s t be securely at-
tached.
(c) Parts must not be bent or cracked.
(d) Sector gear m u s t rotate freely.
(e) Perform w i n d o w l i f t motor test as described
above.
(6) I n s t a l l motor and attach w i t h three motor at-
t a c h i n g screws.
(7) I n s t a l l counter balance spring.
INSTALLATION
(1) Insert upper regulator a r m i n t o door mounted
channel.
(2) M o u n t regulator to door panel w i t h 1/4-20
screws and n u t s torqued to 10 N»m (90 i n . lbs.).
(3) Slide glass onto r e g u l a t o r arms and i n t o rear
glass r u n .
(4) Connect motor electrical connector.
(5) I n s t a l l plastic n u t a n d " U " n u t on vent w i n g as-
sembly.
(6) I n s t a l l vent w i n g assembly i n t o door.
(7) I n s t a l l upper a n d lower v e n t w i n g attachment
screws.
(8) Move glass r u n back to v e n t w i n g by placing
r u n adjacent to door channel a n d press into channel
using wide blade screwdriver or s i m i l a r tool. Press i n
both inside corners to ensure h i d d e n l i p engages i n
channel.
(9) I n s t a l l belt w e a t h e r s t r i p b y a l i g n i n g clips to
holes i n door and press i n .
(10) Raise or lower v e n t to m a i n t a i n a 1.6mm (.06
in.) fore-aft glass freeplay t h e n w i t h glass up, t i g h t e n
upper screws.
(11) H o l d vent against glass (glass down) and
t i g h t e n lower screws.
(12) Raise glass to f u l l up position.
(13) I n s t a l l speaker i f equipped.
(14) I n s t a l l down stop bumper.
(15) I n s t a l l watershield a n d t r i m panel.