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CLUTCH
6-11
C L U T C H S E R V I C E
INDEX
Page
Clutch Cover and Disc Installation
11
Clutch Cover and Disc Removal . . . . . . . . . . . . . .
11
Clutch Housing Removal/Installation
. 12
Clutch Linkage Service
13
CLUTCH COVER AND DISC REMOVAL
(1) Raise the vehicle.
(2) Remove t h e transmission a n d transfer case i f
equipped. Refer t o Group 2 1 for procedures.
(3) I f the clutch cover w i l l be reused, m a r k position
of the cover on the flywheel w i t h s m a l l p u n c h m a r k s
(Fig. 1).
Fig. 1 Marking Cover And Flywheel Position
(4) I f the c l u t c h cover w i l l be reused, loosen t h e
clutch cover bolts evenly a n d i n r o t a t i o n t o relieve
spring tension. Loosen t h e bolts a few threads a t a
t i m e only to avoid w a r p i n g t h e cover.
(5) Remove t h e cover bolts a n d remove t h e cover
and disc.
CLUTCH COVER AND DISC INSTALLATION
(1) Check r u n o u t a n d free operation o f t h e new
clutch disc. I n s t a l l the disc on t h e transmission i n p u t
shaft splines. T h e disc should slide freely
o n t h e
splines. Leave the disc on t h e shaft and check r u n o u t
w i t h a dial indicator. Position t h e indicator plunger
about 1/4 inch from t h e outer edge o f t h e facing.
Runout should not exceed .5 m m (.020 inch). O b t a i n
another clutch disc i f r u n o u t exceeds specified l i m i t .
(2) Lubricate the crankshaft p i l o t b u s h i n g w i t h Mo-
par H i g h Temperature grease. T h e grease m u s t be a
h i g h temperature type t o be effective and r e m a i n on
the bushing surface.
Page
Clutch Pedal Removal/Installation . . . . . . . . . . . . .
15
Pilot Bushing Replacement
13
Release Bearing Replacement
. 12
(3) I n s e r t a c l u t c h a l i g n m e n t tool i n the clutch disc.
(4) V e r i f y t h a t the disc h u b is positioned correctly.
Side o f h u b m a r k e d "Flywheel Side" should face fly-
wheel (Fig. 2).
(5) I n s e r t the a l i g n m e n t tool or spare i n p u t shaft i n
the p i l o t b u s h i n g a n d position t h e disc on the fly-
wheel (Fig. 3).
CLUTCH
DISC
"FLYWHEEL SIDE"
STAMPED ON
THIS SURFACE
J9006-33
Fig. 2 Clutch Disc Position (Typical)
TRANSMISSION
DRIVE PINION
CLUTCH
HOUSING
ENGINE
FLYWHEEL
RF482
Fig. 3 Clutch Disc Alignment (Typical)
(6) Position t h e clutch cover over the disc and on
the flywheel (Fig. 4).
(7) I n s t a l l a l l of the clutch cover bolts finger t i g h t .
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