Model 44 Axle Differential - Exploded View; Inner Bearing Removal - Dodge D150 1990 Service Manual

4
FRONT SUSPENSION 2 - 35
1. DIFFERENTIAL CASE
2. DIFFERENTIAL BEARING SHIMS
3. DIFFERENTIAL BEARING
4. BEARING CUP
5. DRIVE PINION GEAR SHAFT
6. DRIVE PINION GEAR DEPTH SHIMS
7. DIFFERENTIAL HOUSING
8. DRIVE PINION GEAR SHAFT FRONT BEARING CUP
9. SLINGER
10. SEAL
11. YOKE
12. DUST CAP
13. DRIVE PINION GEAR SHAFT FRONT BEARING
14. DRIVE PINION GEAR BEARING PRELOAD SHIMS
15. DRIVE PINION GEAR SHAFT REAR BEARING
16. THRUST WASHERS
17. DIFFERENTIAL SIDE GEAR
18. DIFFERENTIAL PINION GEAR
19. THRUST WASHERS
20. RING GEAR
21. COVER
22. PLUG
23. LOCKPIN
24. PINION MATE SHAFT
25. SLINGER
26. REAR BEARING CUP
J90Q2-33
Fig. 37 Model 44 Axle L
ferential housing bore (Fig. 37).
(31) Use Removal Tool D-158 and Handle Tool C-
4171 to remove t h e drive p i n i o n gear shaft front
bearing cup f r o m t h e differential housing bore ( F i g .
37).
(32) Use Removal Tool D-162 and Handle Tool C-
4171 to remove t h e drive p i n i o n gear shaft rear bear-
i n g cup from t h e differential housing bore (Fig. 37).
(33) Remove t h e drive p i n i o n gear depth shims
f r o m t h e differential housing bore (Fig. 37). Record
t h e thickness o f t h e depth shims.
(34) Remove t h e i n n e r b e a r i n g from the drive p i n -
i o n gear shaft w i t h Removal Tool C-293-PA a n d
Plate Tools C-293-39 (Fig. 38).
(35) Clamp t h e differential case i n a vise equipped
w i t h soft jaws. Use a p i n p u n c h to force t h e p i n i o n
gear mate shaft lock p i n f r o m t h e differential case
bore (Fig. 39).
(36) Remove t h e differential p i n i o n gear mate shaft
f r o m the d i f f e r e n t i a l case bores, remove the differen-
t i a l pinion gears a n d remove the t h r u s t washers (lo-
cated adjacent t o t h e differential case i n t e r n a l
surface) from t h e differential case.
(37) Remove t h e differential side gears a n d t h e
t h r u s t washers (located adjacent t o t h e differential
case i n t e r n a l surface) f r o m t h e differential case.
(38) Remove t h e differential case f r o m the vise.
ial—Exploded View
Fig. 38 Inner Bearing Removal
(39) Remove the bearings f r o m the differential case
w i t h Press Tool C-293-PA, P l u g Tool C-293-3, Plate
Tools C-293-18 and a vise (Fig. 40).
Use c a r e a n d e n s u r e t h a t t h e a d a p t e r r i n g s a r e
s i t u a t e d so t h a t t h e y d o n o t cause f o r c e t o b e ex-
e r t e d o n t h e b e a r i n g r a c e .
(40) Remove t h e differential bearing shims from
each of t h e differential case hubs a n d m a r k t h e m