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21 - 132
TRANSFER CASE
•
problem is w i t h transfer case. I f transmission shaft
does not rotate, problem is w i t h transmission or re-
lated component.
SHIFT LINKAGE ADJUSTMENT
Two adjustment procedures a r e provided. T h e pro-
cedure described i n F i g u r e 2 i s used w h e n t h e l i n k -
age has been removed and r e i n s t a l l e d (or replaced)
d u r i n g service operations. The second procedure out-
l i n e d below i s used w h e n the l i n k a g e i s i n place a n d
has not been removed f r o m t h e vehicle.
ADJUSTMENT
WITH LINKAGE
IN PLACE
(1) Shift transfer case into n e u t r a l .
(2) Move shift rod boot u p w a r d for access.
(3) Loosen shift bracket bolts.
(4) Move bracket forward as f a r as possible a n d
t i g h t e n bolts.
(5) Shift the transfer case i n t o a l l ranges t o check
operation.
SPEEDOMETER SERVICE
The speedometer driven gear, adapter and distance
sensor can be serviced w i t h t h e transfer case i n t h e
vehicle.
SPEEDOMETER
COMPONENT
REMOVAL/
INSTALLATION
(1) Shift the transfer case i n t o N e u t r a l .
(2) Raise t h e vehicle.
(3) Disconnect the w i r e s a t t h e distance sensor.
(4) Loosen and disconnect t h e coupling n u t s attach-
i n g t h e sensor to t h e adapter a n d the adapter t o the
d r i v e n gear.
(5) Remove the sensor a n d adapter.
(6) Loosen and remove t h e d r i v e n gear.
(7) Lubricate the d r i v e n gear w i t h engine or gear
oil and i n s t a l l the gear i n the transfer case. T i g h t e n
the gear t o 11 N«m (100 in-lbs) torque.
(8) I n s t a l l the adapter and distance sensor. T i g h t e n
the coupling nuts t o 17 N»m (150 in-lbs) torque.
(9) Connect the w i r e s t o the distance sensor.
(10) Lower the vehicle.
TRANSFER CASE REMOVAL
(1) Raise vehicle.
(2) Remove d r a i n p l u g and d r a i n transfer case l u -
bricant.
(3) Disconnect distance sensor wires.
(4) M a r k front/rear propeller shafts and yokes for
i n s t a l l a t i o n reference.
SHIFT LINKAGE ADJUSTMENT PROCEDURE
1. INSTALL LOWER SHIFT LEVER (5)
TO BRACKET ( j >
2 MOUNT BRACKET ©
LOOSE TO ADAPTER.
3. INSTALL SHIFT ROD
0 .
4. POSITION BRACKET Q) AS FAR FORWARD
AS POSSIBLE AND TIGHTEN BRACKET
S C R E W ® .
^
5. CYCLE SHIFT LEVER (3) TO CHECK FOR
PROPER FUNCTION.
BOLT
KNOB
SPRING WASHER
FRONT
TORQUE
LET.
POUNDS
NEWTON
METERS
A
30 FT.
41
A
55 IN.
6
•JAM
NUTySs,
' UPPER SHIFT LEVER
-NUT
SPRING WASHER
FRAME RAIL
TRANSFER CASE
WASHER
RH1437
Fig. 2 NP205 Shift Linkage
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