Dodge D150 1990 Service Manual page 976

Rear wheel drive ram truck
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AUTOMATIC TRANSMISSION
21 - 125
i n fluid for a t i m e before i n s t a l l a t i o n i f desired. Use
Door Ease o r p e t r o l e u m j e l l y t o lubricate seals and
ease seal i n s t a l l a t i o n .
(2) I n s t a l l t h e front b e a r i n g and bearing snap r i n g
on the o u t p u t shaft.
(3) A l i g n a n d i n s t a l l t h e output shaft i n the a n n u -
lus gear. I n s t a l l t h e large snap r i n g t o secure t h e
gear t o the shaft (Fig. 33).
Fig. 33 Installing
Annulus
Gear And Snap
Ring
(4) A l i g n a n d i n s t a l l the clutch d r u m on the a n n u -
lus gear (Fig. 34). Be sure the d r u m is engaged w i t h
the lugs on t h e a n n u l u s gear.
(5) Slide t h e clutch d r u m forward t o expose t h e
snap r i n g groove and i n s t a l l the front r e t a i n i n g r i n g
(Fig. 28).
(6) I n s t a l l t h e c l u t c h d r u m rear r e t a i n i n g r i n g (Fig.
34).
Fig. 34 Installing
Clutch
Drum And Rear Snap
Ring
(7) I n s t a l l the o v e r r u n n i n g clutch on the race.
(8) I n s t a l l the needle t h r u s t bearing o n the over-
r u n n i n g clutch race (Fig. 25).
(9) I n s t a l l the o v e r r u n n i n g clutch assembly. H o l d
the assembly w i t h expanding type snap r i n g pliers.
Then i n s t a l l the assembly into the annulus gear and
clutch d r u m w i t h a counterclockwise t w i s t i n g m o t i o n
(Fig. 25).
(10) Carefully i n s t a l l planetary gear assembly i n
annulus gear (Fig. 35).
(11) A l i g n planetary gear i n annulus w i t h a l i g n -
ment tool C-6227-2 (Fig. 36).
(12) I n s t a l l needle t h r u s t bearing i n p l a n e t a r y gear
assembly.
(13) Remove the alignment tool.
Fig. 36 Aligning
Planetary
Gear
Assembly
(14)
I n s t a l l t h e assembled sun gear a n d clutch
spring t h r u s t plate (Fig. 37). Be sure the sun gear is
f u l l y seated.
(15) I n s t a l l and position the direct clutch spring on
the clutch spring t h r u s t plate (Fig. 37).
(16) I n s t a l l the sliding hub over and onto the direct
clutch spring.
(17) Reinstall the alignment tool t h r o u g h the s u n
gear and i n t o the planetary gears.
(18) I n s t a l l t h e direct clutch pack on t h e s l i d i n g
hub as follows (Fig. 38).

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