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5.2L/5.9L ENGINE
9 - 41
(3) D r a i n cooling system.
(4) Remove t h e a i r cleaner.
(5) Remove radiator a n d heater hoses. Remove t h e
radiator (see Group 7, Cooling System for t h e proper
procedure).
(6) Set f a n shroud aside.
(7) Discharge t h e a i r conditioner, i f equipped (refer
to Group 24, H e a t i n g a n d A i r C o n d i t i o n i n g for ser-
vice procedures).
(8) Remove a i r conditioning hoses
(9) Remove t h e v a c u u m lines.
(10) Remove t h e d i s t r i b u t o r cap and w i r i n g .
(11) Remove t h e t h r o t t l e body, fuel lines and l i n k -
age.
(12) Remove t h e starter wires a n d o i l pressure
w i r e .
(13)
Disconnect
t h e power
steering
hoses, i f
equipped.
(14) Remove s t a r t e r motor, alternator, charcoal
canister and horns.
(15) Raise and support t h e vehicle on a hoist.
(16) Disconnect exhaust pipe a t manifold.
(17) M a n u a l T r a n s m i s s i o n
See
Group
2 1 , Transmissions
for t h e M a n u a l
Transmission Removal procedure.
(18) A u t o m a t i c T r a n s m i s s i o n
(a) Remove b e l l housing bolts a n d inspection
plate.
(b) A t t a c h a C clamp on front bottom o f trans-
mission torque converter housing to prevent torque
converter from coming out.
(c) Remove torque converter drive plate bolts.
M a r k converter a n d drive plate to a i d i n assembly.
(d) Support t h e transmission.
(e) Lower t h e vehicle.
(19) I n s t a l l engine l i f t i n g f i x t u r e . A t t a c h a chain
hoist t o f i x t u r e eyebolt.
(20) Remove engine f r o n t m o u n t bolts (Fig. 1).
(21) Remove engine f r o m engine compartment and
i n s t a l l on engine r e p a i r stand.
(22) Disconnect t h e torque converter drive plate
f r o m t h e engine crankshaft.
INSTALLATION
(1) Position t h e torque converter drive plate onto
t h e crankshaft. T i g h t e n t h e bolts to 75 N - m (55 f t .
lbs.) torque.
(2) Remove engine f r o m t h e repair stand and posi-
t i o n i t into t h e engine compartment.
(3) I n s t a l l t h e engine f r o n t m o u n t bolts. Tighten
t h e bolts to 4 1 N - m (30 f t . lbs.) torque.
(4) Remove engine l i f t i n g f i x t u r e .
(5) M a n u a l T r a n s m i s s i o n
See
Group
2 1 , Transmissions
for t h e M a n u a l
Transmission I n s t a l l a t i o n procedure.
(6) A u t o m a t i c T r a n s m i s s i o n
(a) Raise and support t h e vehicle.
(b) A l i g n t h e torque converter plate to the
torque converter. I n s t a l l a n d t i g h t e n the bolts to 31
N-m (270 i n . lbs.) torque.
(c) I n s t a l l b e l l housing bolts. T i g h t e n t h e bell
housing bolts t o 4 1 N - m (30 ft. lbs.) torque.
(d) Remove t h e C clamp.
(e) I n s t a l l t h e inspection plate.
(f) Remove t h e transmission support.
(7) Position t h e exhaust pipe t o t h e manifold.
T i g h t e n t h e n u t s t o 33 N - m (24 ft. lbs.) torque.
(8) Lower t h e vehicle.
(9) I n s t a l l t h e starter motor, alternator, charcoal
canister a n d horns.
(10) Remove t h e starter wires a n d o i l pressure
wire.
(11) I n s t a l l t h r o t t l e body, fuel lines and linkage.
(12) Connect t h e v a c u u m lines.
(13) I n s t a l l t h e d i s t r i b u t o r cap and w i r i n g .
(14) I n s t a l l t h e radiator (see Group 7, Cooling Sys-
tems). Connect t h e radiator hoses and heater hoses.
(15) I n s t a l l f a n shroud i n position.
(16) F i l l t h e cooling system (see Group 7, Cooling
System for t h e proper procedures).
(17) I n s t a l l t h e battery.
(18) A t t a c h t h e a i r cleaner t o t h e t h r o t t l e body.
(19)
Connect
t h e power
steering
hoses, i f so
equipped.
(20) I n s t a l l a i r conditioning equipment and charge
a i r conditioning. Refer to Group 24, H e a t i n g and A i r
Conditioning for proper service.
(21) W a r m engine and adjust.
(22) I n s t a l l hood a n d line u p w i t h the scribe marks.
(23) Road test vehicle.
ROCKER ARMS AND SHAFT ASSEMBLY
REMOVAL
(1) Disconnect spark p l u g wires b y p u l l i n g on the
boot s t r a i g h t o u t i n l i n e w i t h p l u g .
(2) Disconnect closed v e n t i l a t i o n system and evap-
oration control system from cylinder head cover.
(3) Remove cylinder head cover and gasket.
(4) Remove five rocker shaft bolts and retainers.
(5) Remove rocker arms and shaft assembly.
(6) I f rocker a r m assemblies are disassembled for
cleaning or replacement, refer t o (Fig. 1) for rocker
a r m identification, and (Fig. 2) for positioning on the
shaft.
(7) O n engines w i t h exhaust valve rotators, ex-
haust rocker a r m m u s t have r e l i e f for clearance (Fig.
1).
INSTALLATION
(1) I n s t a l l rocker a r m a n d shaft assemblies
w i t h
N O T C H on end of rocker shaft p o i n t i n g to center line
of engine a n d t o w a r d front o f engine on the left bank
and to the rear on r i g h t bank, m a k i n g sure to install
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