Dodge D150 1990 Service Manual page 977

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AUTOMATIC TRANSMISSION •
Fig. 37 Installing Sun Gear And Clutch Spring
Thrust Plate
(a) I n s t a l l t h e wave spring and reaction plate
(Fig. 31).
(b) I n s t a l l a clutch disc followed by a steel plate
u n t i l t h e r e q u i r e d number of discs and plates a r e
installed. A-500 requires six discs. A-518 requires 8
discs.
(c) I n s t a l l t h e pressure plate last (Fig. 31).
(19) Remove t h e a l i g n m e n t tool.
DIRECT
CLUTCH
PACK
Fig. 38 Direct Clutch Pack Installation
WARNING: THE DIRECT CLUTCH SPRING EXERTS
OVER 800 POUNDS FORCE ON THE SLIDING HUB.
FOR SAFETY REASONS, IT IS EXTREMELY IMPOR-
TANT THAT PROPER EQUIPMENT BE USED TO
COMPRESS THE SPRING. USE SPRING COMPRES-
SOR TOOL C-6227-1 AND A SHOP PRESS WITH A
MINIMUM P R E S S RAM TRAVEL OF THREE INCHES
FOR THIS PURPOSE. TO AVOID PERSONAL IN-
JURY, DO NOT ATTEMPT TO COMPRESS THE
SPRING WITH ANYTHING OTHER THAN THE COM-
PRESSOR TOOL AND SHOP PRESS.
(20) M o u n t t h e g e a r t r a i n assembly i n a shop press.
Use a fixture t h a t w i l l support the assembly on t h e
output shaft and annulus gear.
(21) I n s t a l l compressor t o o l C-6227-1 and compress
the clutch s p r i n g (Fig. 39).
(22) I n s t a l l the load r e t a i n i n g snap r i n g (Fig. 39).
(23) I n s t a l l the safety snap r i n g (Fig. 40).
(24) Release the press r a m slowly and remove the
compressor tool.
(25) Remove t h e g e a r t r a i n f r o m the shop press.
8 9 2 1 - 2 6 1
Fig. 40 Installing Safety Ring
(26) I n s t a l l the large b e a r i n g on the output shaft
(Fig. 32).
(27) I n s t a l l the governor drive key i n the o u t p u t
shaft (Fig. 32).
(28) Assemble the governor drive and body on the
output shaft (Fig. 32). Be sure the filter is properly
seated and positioned i n the governor body before as-
sembly.
(29) I n s t a l l t h e assembled governor drive and body
on the o u t p u t shaft. Be sure the drive is engaged i n
the shaft key.