Windshield Washers; Windshield Washer Pump Replacement; Windshield Washer System - Dodge D150 1990 Service Manual

Rear wheel drive ram truck
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WINDSHIELD WIPER AND WASHER SYSTEMS
8K - 15
W I N D S H I E L D W A S H E R S
INDEX
Page
General Information
15
GENERAL INFORMATION
A l l models are equipped w i t h electric operated
w i n d s h i e l d washer pumps.
The electric p u m p assembly i s mounted directly t o
t h e reservoir. A permanently lubricated sealed motor
is coupled t o a rotor type p u m p . F l u i d , g r a v i t y fed
from the reservoir, i s forced b y the p u m p t h r o u g h
rubber hoses t o the nozzles w h i c h direct t h e streams
to the w i n d s h i e l d .
These vehicles are equipped w i t h special plastic
washer nozzles (Fig. 1). Because they are inserted d i -
rectly i n t o t h e cowl panel, there is no adjustment re-
quired.
Fig. 1 Windshield Washer System
Page
Windshield Washer Pump Replacement
15
WINDSHIELD WASHER PUMP REPLACEMENT
(Fig. 2)
REMOVAL
(1) Remove l i q u i d from reservoir.
(2) Remove reservoir m o u n t i n g screws a n d remove
reservoir a n d pump assembly.
(3) Disconnect electrical lead a n d r u b b e r hose f r o m
bottom o f pump.
(4) U s i n g a n extension and deep w e l l socket, reach
t h r o u g h reservoir f i l l e r neck, a n d remove
p u m p
m o u n t i n g n u t and plastic washer.
(5) Remove pump f r o m b o t t o m reservoir.
(6) Remove rubber g r o m m e t from reservoir a n d
t h r o w away.
INSTALLATION
(1) I n s t a l l new rubber g r o m m e t into place i n bot-
t o m o f reservoir.
(2) Position p u m p i n t o place i n reservoir. I n s t a l l
plastic washer t h e n m o u n t i n g n u t , and t i g h t e n t o 3
N«m (25 i n . lbs.) torque. Do n o t overtighten.
(3) Connect electrical leads a n d hose to p u m p .
(4) Position reservoir into place, i n s t a l l m o u n t i n g
screws and t i g h t e n securely.
(5) F i l l reservoir w i t h w a t e r and/or washer f l u i d ,
inspect for leaks a n d test system.
Fig. 2 Washer Pump

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