Standard Differential Service - Dodge D150 1990 Service Manual

Rear wheel drive ram truck
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3 - 1 6
REAR AXLES
(10) I f t h e specified bearing "preload" torque is n o t
obtained after t i g h t e n i n g the drive p i n i o n gear shaft
n u t w i t h 285 N*m (210 ft-lbs) torque, continue t i g h t -
ening the n u t i n s m a l l increments u n t i l the recorded
bearing " p r e l o a d " torque is obtained.
(11) The seal replacement is unacceptable i f the f i -
nal d r i v e p i n i o n gear shaft n u t torque is less t h a n
285 N«m (210 ft-lbs) o r i f the drive p i n i o n gear shaft
bearing " p r e l o a d " torque is not correct.
(12) I n s t a l l t h e drive shaft w i t h t h e i n s t a l l a t i o n
reference m a r k s aligned. T i g h t e n the clamp screws
w i t h 19 N n n (170 in-lbs) torque.
(13) I n s t a l l t h e brake drums and the wheels/tires.
T i g h t e n the n u t s i n the correct t i g h t e n i n g sequence
(Fig. 12) w i t h t h e specified torque (Refer to Group
22—Tires a n d Wheels for the torque specification).
(14) Adjust t h e hoist so t h a t t h e vehicle is i n a
level position and check the differential housing l u -
bricant level. I f necessary, add a sufficient amount o f
M O P A R H y p o i d Gear L u b r i c a n t (or a n equivalent
product t h a t conforms to MIL-L-2105-B and A P I G L
5 q u a l i t y specifications) to increase the lubricant t o
the correct level.
COMPLETE AXLE REMOVAL/INSTALLATION
I t is n o t necessary to remove t h e complete
axle
from the vehicle for routine service. However, i f t h e
differential housing or the axle shaft tubes are dam-
aged, t h e complete axle can be removed and i n s t a l l e d
d a t h e f o l l o w i n g procedures.
REMOVAL
(1) Raise t h e vehicle to a comfortable w o r k i n g
leight t h a t w i l l also enable support stands to be i n -
stalled a t the f r o n t o f the rear springs.
(2)
Block
t h e brake pedal
i n t h e " u p "
(non-
lepressed) position w i t h a wooden block.
(3) Remove t h e rear wheels/tires.
(4) Disconnect t h e brake f l u i d tube f i t t i n g s f r o m
t h e wheel cylinders and cap t h e fittings t o prevent
loss o f b r a k e f l u i d .
(5) Disconnect the p a r k i n g brake cables.
T o e n s u r e the c o r r e c t d r i v e l i n e b a l a n c e , s c r i b e
a l i g n m e n t m a r k s into t h e drive shaft
U-joint
y o k e a n d the d r i v e p i n i o n gear shaft (axle) y o k e
before r e m o v a l o f the d r i v e shaft for i n s t a l l a t i o n
r e f e r e n c e .
(6) Disconnect the drive shaft yoke f r o m t h e drive
p i n i o n gear shaft (axle) yoke and secure t h e drive
shaft i n a n u p r i g h t position t o prevent damage to the
front U - j o i n t .
(7) Remove t h e shock absorber lower a t t a c h i n g
bolts a n d t h e rear s p r i n g U-bolt nuts and t h e U -
bolts.
(8) Remove the complete axle from the vehicle.
(9) W a s h and clean t h e outer surface o f the axle
w i t h a n appropriate cleaning solution and d r y t h e
surface w i t h compressed air.
INSTALLATION
(1) W i t h the vehicle supported a t the f r o n t o f the
rear springs, position the rear axle spring pads over
the s p r i n g center bolts.
(2) I n s t a l l t h e s p r i n g U-bolts and nuts, and t h e
shock absorber lower bolts. T i g h t e n the nuts w i t h the
specified torque (Refer to Group 17—Springs a n d
Shock Absorbers).
(3) Connect the p a r k i n g b r a k e cables.
(4) Connect t h e brake f l u i d tube f i t t i n g s to t h e
wheel cylinders, and "bleed" and adjust the brakes.
(5) A l i g n the i n s t a l l a t i o n reference m a r k s and a t -
tach t h e drive shaft yoke t o t h e drive p i n i o n gear
shaft (axle) yoke. T i g h t e n t h e U-joint clamp bolts
w i t h 19 t o 23 N-m (170 to 200 in-lbs) torque.
(6) I n s t a l l t h e rear wheels/tires and t i g h t e n t h e
nuts i n t h e correct t i g h t e n i n g sequence (Fig. 12) w i t h
the specified torque (Refer to Group 22—Tires A n d
Wheels f o r the specification).
STANDARD DIFFERENTIAL SERVICE
CAUTION: When rear axle service is necessary, or
when the axle is being rotated either via the engine
or by other means, both rear wheels must be raised
off the surface so that they are free to rotate.
REMOVAUDISASSEMBL
Y
I t is not n e c e s s a r y to r e m o v e the complete axle
to s e r v i c e a s t a n d a r d differential.
(1) Raise the vehicle on a hoist, position supports
under t h e vehicle frame a t t h e front of t h e rear
springs a n d t h e n lower the rear of the hoist.
(2) Remove t h e rear wheels/tires and t h e brake
drums.

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