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8S - 4
POWER WINDOWS
•
S E R V I C E P R O C E D U R E S
INDEX
Gear And Pinion Replacement And Lubrication
Page
. . . 4
Regulator And Motor Assembly
Page
. . . 4
GEAR AND PINION REPLACEMENT AND
LUBRICATION
W h e n gear and p i n i o n assembly is replaced i n gear
box, l u b r i c a t i o n of gear box, gear p i n i o n and seal is
necessary i f these parts have been disassembled.
I n the event there i s no l u b r i c a n t i n gear box, f i l l
w i t h M O P A R , multi-mileage l u b r i c a n t or equivalent.
A p p l y a l i b e r a l amount o f l u b r i c a n t t o inside area o f
seal and sealing surface a t center area o f gear and
p i n i o n coupling. Also l u b r i c a t e center housing shaft
and w o r m gear.
REGULATOR AND MOTOR ASSEMBLY
REMOVAL
To repair or inspect t h e e n t i r e electric window reg-
ulator, remove from door as follows:
(1) Remove remote control handle (Fig. 3).
TRIM
PANEL
TRIM PANEL
CLIPS (6)
REMOTE
CONTROL
HANDLE
SCREW
TRIM PANEL
CLJPS
SCREWS (2)
J908P-12
Fig. 3 Door Trim Panel
(2) Remove power window/lock switch b y i n s e r t i n g
a standard blade screwdriver i n t o notch on f o r w a r d
end of s w i t c h housing and push to depress locking
tab. P u l l o u t and f o r w a r d t o remove switch bezel
f r o m door panel.
(3) Remove screws a t b o t t o m f r o n t and rear of t r i m
panel.
(4) Remove screw behind remote handle.
(5) U s i n g a device such as a t r i m stick, p r y t r i m
panel away f r o m door a r o u n d perimeter and remove
t r i m panel.
(6) R o l l door watershield away f r o m b o t t o m o f door
to reveal inside panel access opening.
(7) Disconnect w i r i n g connectors from motor and i f
equipped, the speaker.
(8) Remove speaker i f equipped.
(9) Connect switch and lower glass t o f u l l down po-
sition.
(10) Remove i n n e r weatherstrip b e i n g careful not
to scratch t h e beltline p a i n t .
(11) Free t h e clip on t h e i n n e r section of t h e weath-
erstrip w i t h a w i r e hook or suitable tool.
(12) P u l l back upper glass r u n 8 t o 20-25 c m (10
inches).
(13) Remove upper and lower vent w i n g a t t a c h i n g
screws.
(14) Remove vent w i n g , being careful t o avoid
paint
damage
from
glass
lower
p i v o t
adjusting
screws.
(15) Remove down stop bumper bracket (Fig. 4).
SECTOR GEAR
RIVET
RB1372
Fig. 4 Electric Window Regulator Mounting
(16)
Disengage glass f r o m regulator
arms a n d
lower to door bottom.
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