Required Maintenance; General; List Of Tools For Service And Maintenance - Lycoming TEO-540-C1A Maintenance Manual

TEO-540-C1A Engine Maintenance Manual
TEO-540-C1A Engine Maintenance Manual

1. Required Maintenance

Required maintenance on these engines includes: oil changes, oil addition, oil filter replacement,
routine time-interval inspections, routine service, spark plug replacement/inspection procedures,
cylinder inspection, fuel system inspection and other procedures identified in the checklists in
Chapter 05-20 of this manual.

2. General

In addition to instructions for required service and maintenance of the Lycoming TEO-540-C1A
engine, this manual also includes airworthiness limitations, fault isolation guidelines and
procedures for component replacement, engine disassembly and engine assembly. Refer to the
TEO-540-C1A Illustrated Parts Catalog to identify spare parts.
A. Refer to the latest revision of the Service Table of Limits - SSP-1776, for dimensions,
clearances, measurements, and torque values.
B. Engine description, uncrating procedures, acceptance check, engine lift procedure, engine
preservation and storage, depreservation, engine installation requirements, engine
installation, engine start, operation, and stop procedures, engine initiation (break-in/flight
test), fuels and oil to be used, and operating specifications are included in the TEO-540-C1A
Engine Installation and Operation Manual.

3. List of Tools for Service and Maintenance

Table 1 identifies tools used for service and maintenance.
Tool
Champion Tool CT-470
Borescope
Aviation Mechanic's Tools
Differential Compression Tester
Baffle Retainer Hook
Plug Gage
Imada DPS-220R or equivalent
Dial Bore Gage
Thickness Gage
Arbor Press Spindle
ST-23
ST-25
ST-92
ST-93
ST-93-3
ST-93-5
ST-115
ST-131
ST-172
© 2018 Avco Corporation. All Rights Reserved
November 2018
05-00 - REQUIRED MAINTENANCE
Table 1
Tools for Service and Maintenance
Cut open oil filter
Cylinder Borescope Inspection
Cylinder Compression Check
Measure inner diameter of the valve guide
Spring Tester - Available from Tool Vendor
Measure cylinder diameter
Measure paint coating thickness
Counterweight bushing removal
Gage, Valve Clearance 0.028 to 0.080 in.
Compressor, Valve Spring
Counterweight Bushing Driver
Counterweight Fixture Assembly
Depth Control Spacer
Depth Control Spacer
Tool, Install and Remove Propeller Flange Bushings
Belt Tension Dial Gage
Seal Puller
Purpose
05-00
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