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YO-233-B2A
Lycoming YO-233-B2A Engine Maintenance Manuals
Manuals and User Guides for Lycoming YO-233-B2A Engine Maintenance. We have
2
Lycoming YO-233-B2A Engine Maintenance manuals available for free PDF download: Maintenance Manual, Installation And Operation Manual
Lycoming YO-233-B2A Maintenance Manual (194 pages)
Brand:
Lycoming
| Category:
Engine
| Size: 2 MB
Table of Contents
Record of Revisions
3
Service Document List
5
Table of Contents
7
Table of Contents
13
Abbreviations and Acronyms
13
Introduction
15
General
21
Tools for Maintenance
21
Engine Overhaul Vs. Engine Rebuild
22
Time between Overhaul (TBO)
22
Safety Precautions - before Engine Maintenance
22
Maintenance Practices
22
General Engine Inspection Criteria
24
Requirements for Engine Maintenance
24
Approved Parts
24
Required Maintenance
25
Corrosion Prevention
25
Painting the Engine and Engine Components
25
Limits and Clearances
27
Inspections
27
Time Limits / Inspections
29
General
29
Engine Inspection Schedule for YO-233-B2A Engines
29
Time Limits / Maintenance Checks-Scheduled Maintenance Checks
31
Visual Inspection
31
10-Hour Initial Engine Inspection for YO-233-B2A Engines
34
25-Hour Engine Inspection for YO-233-B2A Engines
35
50-Hour Engine Inspection for YO-233-B2A Engines
38
100-Hour or Annual Engine Inspection for YO-233-B2A Engines
44
400-Hour Engine Inspection for YO-233-B2A Engines
49
500-Hour Engine Inspection for YO-233-B2A Engines
51
1000-Hour Engine Inspection for YO-233-B2A Engines
52
Subject
53
Cleaning
53
Cleaning Guidelines
53
Grit-Blasting
55
Soft Carbon Removal
56
Hard Carbon Removal
57
Cylinder Cleaning
57
Piston Cleaning
58
Steel, Aluminum, or Magnesium Parts Cleaning
59
Spark Plug Cleaning
59
Lead Deposit Removal
60
Volcanic Ash Removal
60
Cleaning Guidelines for a Soaked Engine
60
Cleaning Methods for Non-Destructive Testing
61
Time Limits / Maintenance Checks - Unscheduled Maintenance
63
Lightning Strike - after a Lightning Strike
63
Engine Overspeed
63
Incorrect Fuel or Fuel Contamination
65
Soaked Engine
66
Engine on Fire or Near a Fire
67
Hydraulic Lock
67
Volcanic Ash/Particulate Contamination
67
Valve Sticking
69
Oil Starvation/Sudden Loss of Oil Pressure
70
Metal Contamination of the Lubrication System
71
Non-Destructive Testing
78
Subject
79
Servicing - Replenishing
79
Refueling
79
Oil Level Check
79
Oil Consumption
80
Oil Type and Viscosity
80
Add Oil to the Engine
81
Oil Leak Check
81
Oil Servicing Schedule
81
Oil Change Procedure
82
Oil Filter Replacement
84
Oil Suction Screen Removal/Installation
85
Oil Filter/Oil Suction Screen Inspection
85
Identification of Metallic Solids after Oil Servicing
85
Visual Inspection of the Oil Filter Element and Oil Suction Screen
86
Recommended Corrective Action Options
91
Fault Isolation
93
General
93
Fault Isolation Guide
93
Subject
94
Ignition System - Spark Plug Maintenance (Cont.)
94
Reciprocating Engine - Removal/Operational Ground Check
107
Engine Removal Prerequisites
107
Engine Removal Procedure
107
Engine Installation Preparation Requirements
109
Engine Installation
110
Operational Ground Check after Maintenance
110
Idle Speed Mixture Adjustment
110
Engine Mount Inspection
111
Return to Service Procedure
111
Subject
113
Reciprocating Engine - Crankcase
113
Crankcase System Description
113
Crankcase Maintenance
113
Crankcase Inspection Procedure
113
Reciprocating Engine - Cylinder Inspections
115
General
115
Visual Cylinder Inspection
115
Cylinder Compression Check
116
Intercylinder Baffle Inspection
121
Cylinder Borescope Inspection
122
Exhaust Valve and Guide Inspection
123
Cylinder Removal
129
Piston Removal
132
Connecting Rod Removal
133
Cylinder Assembly Inspection
134
Piston Inspection
139
Connecting Rod Inspection
143
Connecting Rod Bushing Replacement
146
Connecting Rod Parallelism/Squareness Check
148
Connecting Rod Installation
149
Piston Ring Replacement
151
Piston Installation
152
Intake Valve Replacement
153
Exhaust Valve Replacement
153
Cylinder Installation
154
Corrective Action for Valve Sticking
162
Intake and Exhaust Valve Guide Replacement
163
Intake and Exhaust Valve Seat Replacement
163
Barrel Glaze and Varnish Removal from Interior Cylinder Barrel
164
Heli-Coil ® Replacement
164
Subject
169
Reciprocating Engine - Lubrication
169
System Description
169
Lubrication Maintenance
169
Reciprocating Engine - Accessory Drives
171
100-Hour Accessory Drive Inspection Procedure
171
Reciprocating Engine - Electrical System
173
General
173
100-Hour Wiring Inspection
173
Wiring Inspection
173
Alternator Belt Inspection
174
Alternator Belt Tension Adjustment
174
Starter Ring Gear Support Replacement Procedure
174
Induction System
175
System Description
175
Induction System Inspection Procedure
175
Engine Fuel and Control - General
177
System Description
177
Engine Fuel and Control - Distribution
179
Fuel System Inspection Procedure
179
Fuel Filter Inspection Procedure
179
Ignition System Maintenance
181
Ignition System Description
181
Ignition System - Spark Plug Maintenance
183
Examine the Ignition Lead Routing
183
Remove the Spark Plug
183
Examine Spark Plugs and Ignition Leads
184
Spark Plug Fouling
185
Spark Plug Port Seal Inspection
185
Clean the Spark Plugs
186
Set Spark Plug Gap
186
Spark Plug Rotation
186
Spark Plug Installation
186
Electronic Ignition System
189
Champion EIS Ignition System
189
Remove the EIS
189
Install the EIS
189
Light Speed Plasma III and Magneto Ignition System
189
Convert the Engine from the Champion EIS Ignition System to the Light Speed Plasma III and Magneto Ignition System
189
Magneto Inspection
190
Magneto-To-Engine Timing Check
190
Magneto-To-Engine Timing Adjustment Procedure
191
Magneto Replacement Procedure
192
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Lycoming YO-233-B2A Installation And Operation Manual (81 pages)
Brand:
Lycoming
| Category:
Engine
| Size: 2 MB
Table of Contents
Warranty
6
Record of Revisions
8
Appendix A, Table A-1 Changed Approved Fuel to Only 100LL Due to Mandatory Carburetor Replacement
8
Service Document List
10
Table of Contents
12
Table of Contents
13
List of Figures
16
List of Tables
18
Abbreviations and Acronyms
20
Introduction
22
System Description
26
Cylinders
26
Crankcase
27
Fuel System
27
Ignition System
27
Induction System
27
Accessory Housing/Accessory Drive Pads
27
Lubrication System
28
Engine Model Nomenclature
28
Cylinder Number Designations
29
Engine Reception and Lift
30
Uncrate Procedure for a New or Rebuilt Engine
30
Acceptance Check
30
Engine Deinhibition
31
Lift the Engine
31
Requirements for Engine Installation
34
Overview
34
Step 1. Prepare the Engine
34
Step 2. Supply Interface Items
38
Step 3. Measure Engine Dimensions
39
Step 4. Remove Components
39
Step 5. Install Aircraft Supplied Engine Mounts
39
Step 6. Make the Aircraft Engine Harness
39
Step 7. Do Electrical Interface Connections
39
Engine Installation
40
Engine Installation Overview
40
Step 1. Install the Engine on Mounts
40
Step 2. Connect the Wiring Harnesses
41
Step 3. Connect the Throttle Linkage
41
Step 4. Install External Accessories
41
Step 5. Install the Propeller
41
Step 6. Connect Fuel Lines
41
Step 7. Connect Oil Lines
41
Step 8. Attach Grounding Straps
41
Step 9. Install Components that Had Been Removed before Engine Installation
41
Step 10. Make Remaining Engine Connections
42
Step 11. Install Baffling
42
Step 12. Electronic Ignition System (EIS) Installation Guidelines
42
Step 13. Add Oil
42
Step 14. Engine Pre-Oil Procedure
42
Step 15. Add Fuel
43
Step 16. Final Installation Inspection
43
Step 17. Close Engine Compartment
43
Engine Installation Checklist
44
Engine Start and Operation
46
Warranty Requirement
46
Before Engine Start
46
Step 1. Prepare the Engine for Operation (Part of Pre-Flight Inspection)
46
Step 2. Daily Pre-Flight Inspection
51
Step 3. Start the Engine
52
Step 4. Do the Operational Test
53
Step 5. Do the Engine Run-Up
54
Step 6. Stop the Engine
58
Flight Test
60
Unusual Conditions
62
Unusual Engine Conditions - Operator Corrective Action
62
Volcanic Ash
63
Unusual Conditions (Cont.)
63
Low Oil Pressure During Flight
63
Apply Heat to a Cold Engine
64
Cold Weather Start
65
Engine Operation in Hot Weather
65
Engine Preservation and Storage
68
Engine Corrosion and Prevention
68
Engine Preservation
69
60 To 180-Day Engine Preservation
71
180-Day or more Engine Preservation
71
Cold Weather Storage
72
Appendix A - Engine Specifications and Operating Limits
74
Installation and Wiring Diagrams
78
Appendix B - Installation and Wiring Diagram
78
Appendix C - Substantiated and FAA Approved Data
80
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