Lycoming TEO-540-A1A Manuals

Manuals and User Guides for Lycoming TEO-540-A1A. We have 1 Lycoming TEO-540-A1A manual available for free PDF download: Installation And Operation Manual

Lycoming TEO-540-A1A Installation And Operation Manual (120 pages)

Brand: Lycoming | Category: Engine | Size: 6.17 MB

Record of Revisions
3
Service Document List
5
Table of Contents
7
List of Figures
11
List of Tables
13
Abbreviations and Acronyms
15
Introduction
19
System Description
23
Electronic Engine Control System (EECS)
24
EECS Architecture
25
Field Service Tool (FST)
26
EECS Operation
27
Electrical Interface
28
Wiring Harnesses
28
Sensors
29
Cylinders
30
Crankcase
30
Propeller Drive
31
Fuel System
31
Electronic Ignition System
32
Air Induction System
33
Turbocharger System
33
Accessory Housing/Accessory Drive Pads
33
Lubrication System
33
Oil System Schematic
34
Engine Mounting
35
Cylinder Number Designations
36
Theory of Operation
37
EECS Operation
37
Engine Control Sequence
38
Engine Synchronization
38
Fuel Control
38
Ignition Control
38
Load Sensing
38
Inoperative Cylinder Detection
39
Cylinder Head Temperature Control
39
Turbocharger Turbine Inlet Temperature Control
39
Turbocharger Control
39
Propeller Pitch Control
39
Engine Overhaul Vs. Engine Rebuild
40
Timekeeping
40
Pilot Controls
41
Warning Indication Annunciators
42
Engine Reception and Lift
43
Uncrate Procedure for New, Rebuilt, or Overhauled Engines
43
Acceptance Check
43
Engine Preservative Oil Removal
44
Lift the Engine
44
Requirements for Engine Installation
47
Overview
47
Step-1. Prepare the Engine
47
Plug in the Induction System
49
Step-2. Supply Interface Items
53
Step-3. Remove Components
54
Step-4. Install Engine Mounting Brackets
54
Engine Installation
55
Engine Installation Overview
55
Step-1. Install the ECU
56
Step-2. Install the Power Box
56
Step-3. Install the Engine on Mounts
56
Step-4. Connect the Wiring Harnesses
57
Step 5. Connect the Power Control Linkage
58
Step-6. Install External Accessories
59
Step-7. Install the Alternators
59
Step-8. Install the Propeller
59
Step-9. Connect the Fuel Hoses
59
Step-10. Connect the Oil Hoses
60
Step-11. Attach Ground Straps
60
Step-12. Install Components that Had Been Removed before Engine Installation and any Additional Ship Loose Components
61
Step-13. Make Remaining Engine Connections
61
Step-14. Install Baffling
61
Step 15 Add Oil
61
Step-16. Engine Pre-Oil Procedure
62
Step-17. Add Fuel
63
Step-18. Make RPM Measurements
63
Step-19. Final Installation Inspection
63
Step-20. Close Engine Compartment
63
Engine Installation Checklist
64
Field Run-In
65
Field Run-In Procedure
65
Engine Initiation
69
Warranty Requirement
69
Step 1. Pre-Flight Inspection for Engine Initiation
69
Step 2. Pre-Start Inspection
72
Step 3. Engine Start
72
Step 4. Operational Test
73
Step 5. Engine Run-Up
75
Step 6. Complete the Pre-Flight Test
76
Step 7. Engine Stop
79
Step 8. Break-In/Flight Test/50-Hour Operation
80
Step 9. Required Inspections During Break-In (50-Hour Operation)
81
Step 1. Pre-Start Check
83
Step 3. Engine Run-Up
85
Step 5. Engine Operation
89
Step 6. Engine Stop
90
Faults
91
Apply Heat to a Cold Engine
95
Cold Weather Engine Start
96
Volcanic Ash
97
Low Oil Pressure During Flight
98
Engine Corrosion and Prevention
99
Engine Preservation Guidelines - 31 to 60 Days
100
Extended Engine Preservation for 61 Days or more
102
A-2 Propeller Governor Oil Transfer Leakage Rate
108
A-3 Sonic Nozzle Air Flow
109
A-4 2500 RPM Sea Level and Altitude Performance
110
A-5 2400 RPM Sea Level and Altitude Performance
111
A-6 2200 RPM Sea Level and Altitude Performance
112
A-7 Fuel Flow Versus Percent of Rated Power
113
Appendix B Operating Limitations
115
Appendix C Safety
117
Appendix D Wiring Diagrams
119

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Lycoming TEO-540-A1A Installation And Operation Manual (120 pages)

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