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LeeBoy 695 Operation, Service And Parts Manual

Motor grader
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Operations, Service, and Parts Manual
695 Motor Grader
Manual No. 1012106-01
This manual applies
to serial number and
above: 101825

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Summary of Contents for LeeBoy 695

  • Page 1 Operations, Service, and Parts Manual 695 Motor Grader Manual No. 1012106-01 This manual applies to serial number and above: 101825...
  • Page 3 Thumb Index SAFETY INFORMATION AND SPECIFICATIONS COMPONENT LOCATION OPERATION MAINTENANCE SCHEMATICS ILLUSTRATED PARTS LIST (IPL)
  • Page 4 LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of VT LeeBoy, Inc., except as necessary to operate LeeBoy equipment.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Page Section 1 ........1-1 Safety Precautions .
  • Page 6 Table of Contents Options ........2-10 Specifications Charts......2-12 Torque Specifications: inch fasteners .
  • Page 7 Table of Contents Windshield Wipers ......4-11 Front Wiper ......4-11 Front Wiper Washer Fluid .
  • Page 8 Table of Contents Section 5 ........5-1 General Information .
  • Page 9 Table of Contents Engine Maintenance ......5-19 General Information ......5-19 Checking the Engine Lubrication Oil Level .
  • Page 10 Work Load Harness - 1010649 (2 of 2) ....6-25 695 with Dana 150 Axle (1 of 9) ....6-27 695 with Dana 150 Axle (2 of 9) .
  • Page 11 Table of Contents Articulation Joint ......7-10 Front Frame Hydraulic ......7-12 Tire Assembly And Axles (W/Out AWD) .
  • Page 12 Parking Brake ....... 7-92 695 Detail Group ......7-94 Instrument Panels (and Electrical) .
  • Page 13 Table of Contents AWD Valve Assembly (Option) ..... . .7-166 Front Tow Hitch Assembly (Option) .....7-168 Front Attachment Lifting Arrangement (Option) .
  • Page 14 NOTES...
  • Page 15 LeeBoy dealer for the latest available information. VT LeeBoy, Inc. is proud to be ISO 9001 certified. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable and of good quality. ISO certifies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efficiency, environmental stewardship and social responsibility.
  • Page 16 Introduction NOTES...

  • Page 17: Section 1

    Storage Precautions ......1-13 Maintenance Precautions ..... . 1-13 LeeBoy Model 695 Motor Grader...
  • Page 18 Safety NOTES LeeBoy Model 695 Motor Grader...
  • Page 19 OF YOU AND YOUR COWORKERS. READ AND you MUST read and understand this manual before UNDERSTAND THOROUGHLY. HEED THE WARNINGS operating the LeeBoy Model 695 Motor Grader and AND FOLLOW THE INSTRUCTIONS. follow its instructions when operating the motor grader.

  • Page 20: Safety Precautions

    All internal combustion engines create maintenance procedures are followed. carbon monoxide gas during operation and • Never permit anyone to service or operate the LeeBoy special precautions are required to avoid machine without proper training. carbon monoxide poisoning: •...
  • Page 21 • Always start the engine and operate the controls while • Undersized wiring systems can cause electrical fires. seated in the operators seat. LeeBoy Model 695 Motor Grader...
  • Page 22 Always wear eye protection when cleaning Any part which is found defective as a result of the LeeBoy Model 695 Motor Grader with inspection or any part whose measured value does not compressed air or high-pressure water. satisfy the standard or limit must be replaced.
  • Page 23 Determine Accumulated dirt and debris also hinders effective the cause and repair the problem before continuing to motor grader inspection. operate the motor grader. LeeBoy Model 695 Motor Grader...

  • Page 24: Safety Label Locations

    A description of location is provided below each safety label. For additional instructions, contact your dealer. If a LeeBoy grader has been repainted, it NOTE: It is the responsibility of the owner and is extremely important that all decals referring to...

  • Page 25: Safety Labels

    Decal Installation (top protected) If the decal has a protective top paper, use hot If the LeeBoy grader has been repainted, soapy water on the surface on which the decal will it is extremely important that all decals referring to be applied.

  • Page 26: Grader Specific Precautions

    • If injury from concentrated high pressure steam or hydraulic fluid occurs, seek medical attention immediately. Injuries resulting from hydraulic fluid penetrating the skin’s surface can result in serious infections or toxic reactions. 1-10 LeeBoy Model 695 Motor Grader...

  • Page 27: Tire Precautions

    ALWAYS exhaust all air from tire prior to removing rim components or wheel components such as nuts or rim clamps. Check the valve stem by running a piece of wire through the stem to make sure it is not plugged. LeeBoy Model 695 Motor Grader 1-11...

  • Page 28: Starting And Stopping Precautions

    • Obey flagmen, road signs, and signals. stopping distance is required. • Watch for bystanders. Never allow anyone to be under the grader during operation. Never allow anyone to reach into the grader during use. 1-12 LeeBoy Model 695 Motor Grader...

  • Page 29: Storage Precautions

    4. Place equipment in a safe position 5. Securely block wheels 6. Use extreme caution • Never make repairs on pressurized components such as fluid lines, the gas system, or mechanical items until the pressure has been relieved. LeeBoy Model 695 Motor Grader 1-13...
  • Page 30 Safety NOTES 1-14 LeeBoy Model 695 Motor Grader...

  • Page 31: Section 2

    Tightening Flare Type Tube Fittings ....2-17 Full Torque Nut Coupling Installation ....2-18 LeeBoy Model 695 Motor Grader...

  • Page 32: Limited Warranty Policy

    Limited Warranty. parts are installed. 9. This Limited Warranty extends only to the first retail 6. LeeBoy has the right to repair any component or purchaser, and is not transferable. part before replacing it with a new one.

  • Page 33: Items Not Covered

    Information and Specifications Items Not Covered Other Limitations LeeBoy is not responsible for the following: IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY OR ALLEGED All used units or used parts of any kind. NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL 2.
  • Page 34 Sales Representative: Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please fill out the following information and use it when you need to contact LeeBoy for service, parts or literature. Paver Model Number: Paver Serial Number: Date of Purchase: Nameplate Nameplates (Figure 3-1) contain the specific model number and serial number used to identify the components for any parts or service information.

  • Page 35: General Information

    2 2 2 Engine The 695 Motor Grader uses a Cummins QSB4.5 Tier 3 diesel engine to drive the hydraulic traction pump and function/steering pump. The four-cylinder engine is mounted to the rear of the operating platform and is accessible through doors in the engine cover.

  • Page 36: Electrical System

    Figure 2-5. engine-driven fan (Figure 2-4) removes heat from the coolant. This process cools the engine. Refer to the engine’s Operation and Maintenance Manual for a complete description of the engine. LeeBoy Model 695 Motor Grader...

  • Page 37: Hydraulic System

    (CCA). An engine-mounted alternator, capable of 105 amperes charging capacity, keeps the batteries charged during normal operation. The battery charge rate can be monitored using the voltmeter (Figure 2-6), which is mounted on the operator’s control panel. LeeBoy Model 695 Motor Grader...
  • Page 38 Drive System the grader to slow and stop. The Model 695 Motor Grader drive system includes a NOTE: The FNR Lever and the Directional Control hydrostatic traction pump (Figure 2-7), variable speed Lever are the same assemblies;...
  • Page 39 Information and Specifications Steering Steering Wheel Articulation The 695 Motor Grader steering controls are the Lever steering wheel (Figure 2-8), the wheel lean lever (Figure 2-8), and the articulate lever (Figure 2-8). Proper steering utilizing these controls allows for greater steering control and maneuverability. .

  • Page 40: Specifications Charts

    Replace original equipment only with LeeBoy approved components. See the IPL, The specifications provided in this section are Section 7, for LeeBoy –approved part applicable to the LeeBoy 695 Motor Grader. numbers associated with the 695 Included in this section are fastener specifications. assemblies.
  • Page 41 Gear Type 8 GPM Drive Motor Variable Volume 4.8 cu in/rev (80 cu cm/rev) Drive Operating Pressure 0 - 6000 PSI (414 Bar) Hydraulic Filters Remote Suction Filter Oil Cooler Radiator/Oil Cooler, Engine Fan Cooling LeeBoy Model 695 Motor Grader 2-11...
  • Page 42 Main Drive Pump 6200 PSI +/- 50 Charge Pressure 360 PSI +/- 25 Park Brake Release 220 PSI +/- 25 Accumulator Low Pressure Switch 1300 PSI (When light is on) Tire Pressure 30 to 35 PSI LeeBoy Model 695 Motor Grader 2-12...

  • Page 43: Torque Specifications: Inch Fasteners

    1780 3230 2420 12 UNF 1670 1250 2270 1700 2710 2040 3680 2760 1-1/2 6 UNC 1950 1460 2640 1980 3160 2370 4290 3210 12 UNF 2190 1650 2970 2230 3560 2670 4820 3620 LeeBoy Model 695 Motor Grader 2-13...

  • Page 44: Torque Specifications: Metric Fasteners

    435.0 M24 x 3 516.12 409.59 740.0 555.0 754.38 557.19 1010.0 755.0 M27 x 3 797.04 597.78 1080.0 810.0 1084.86 811.80 1470.0 1100.0 M30 x 3.5 1084.86 811.80 1470.0 1100.0 1476.00 1107.00 2000.0 1500.0 LeeBoy Model 695 Motor Grader 2-14...

  • Page 45: Hydraulic Fittings

    Table 2-15.Torque Specifications For Flare Type Tube Fittings NUT SIZE RECOMMENDED TURNS TO TUBE SIZE OD (ACROSS TORQUE VALUE TIGHTEN (AFTER FINGER FLATS) TIGHTENING) (in) (in) (N•m) (Lb-Ft) (N•m) (Lb-Ft) 3/16 7/16 9/16 5/16 11/16 1 1/4 1 3/8 LeeBoy Model 695 Motor Grader 2-15...

  • Page 46: Full Torque Nut Coupling Installation

    1 to 1.5 flats during final tightening. At unless making pipe thread connections this point in time, if desired, the nut and (interference seal). backup hex may be marked to indicate if the coupling loosens over time. LeeBoy Model 695 Motor Grader 2-16...
  • Page 47 2. Torque values apply to bolts which are plated or coated in light engine oil. 3. Before assembly lubricate O-Ring with light oil (SAE 10W or 20W). LeeBoy Model 695 Motor Grader 2-17...
  • Page 48 2. Flats method is most accurate for the first assembly cycle, for multiple disassembly/ assembly cycles torque values are more reliable. 3. Tightening 2 flats or more is analogous to sever over torque and may damage seal faces. LeeBoy Model 695 Motor Grader 2-18...
  • Page 49 LH = Distance from center of torque wrench handle to the center of crowfoot, when mounted at 90° TD = Desired torque at the fitting TS = Torque setting indicated on wrench LeeBoy Model 695 Motor Grader 2-19...
  • Page 50 Information and Specifications NOTES LeeBoy Model 695 Motor Grader 2-20...

  • Page 51: Section 3

    Throttle Control/ Direction Control/Transfer Case Gear Levers ..3-22 Parking Brake Knob ......3-24 LeeBoy Model 695 Motor Grader...
  • Page 52 Component Location General Information This section contains symbols that may be used on the 695 Motor Grader. LeeBoy uses a standard set of internationally recognized symbols on all of its machines, so some symbols shown below may not appear on your specific machine.
  • Page 53 Component Location Symbol Set 2 LeeBoy Model 695 Motor Grader...
  • Page 54 29. Coolant Temperature 62. Counterclockwise Rotation 30. Engine Rotations (RPM) 63. Engine Electrical Preheat 31. Gas Inject (Cold Start) 64. Fast Speed (Hare) 32. Engine Air Filter 65. Slow Speed (Tourtise) 33. Engine Air Filter - Failure LeeBoy Model 695 Motor Grader...
  • Page 55 Component Location NOTES LeeBoy Model 695 Motor Grader...

  • Page 56: Options

    Component Location 695 Motor Grader Figure 3-1. 695 Motor Grader (Shown With Optional Cab) 1 - Engine Access 10 - Side Control Panel 18 - Starter Access 2 - Hydraulic Oil Reservoir 11 - Foot Accelerator Pedal (right) 19 - Rear Tail Lights...
  • Page 57 Component Location Table 3-3. 695 Motor Grader ITEM NAME FUNCTION Engine Access Used to access engine. Hydraulic Oil Reservoir Used to access hydraulic oil reservoir. Access Tow Hitch Used to tow attachments. Hydraulic Oil Reservoir Used to access hydraulic oil reservoir.
  • Page 58 Component Location 695 Motor Grader (Cont.) Figure 3-1. 695 Motor Grader (Shown With Optional Cab) (Cont.) 1 - Engine Access 10 - Side Control Panel 18 - Starter Access 2 - Hydraulic Oil Reservoir 11 - Throttle Control Pedal and...
  • Page 59 Component Location Table 3-3. 695 Motor Grader (Cont.) ITEM CONTROL NAME FUNCTION Steps (LH and RH) Used to enter and exit motor grader cab. Engine Access Used to access engine. Tail Lights Used to illuminate the road or area in front of the grader during operation or transport.

  • Page 60: Side Control Panel

    8 - WORK/AUTO Switch 4 - Front Work Lights Switch 9 - Ignition Key Switch 5 - Rear Work Lights Switch 10 - Engine Warning Light STOP RUN ACCESSORY POWER STOP START Figure 3-3. Ignition Switch Positions 3-10 LeeBoy Model 695 Motor Grader...
  • Page 61 ) position and STOP remove key. Engine Warning Light Indicates engine fault when illuminated. Do not operate motor grader if engine warning light is illuminated. Refer to an authorized LeeBoy Dealer and engine operator’s manual. LeeBoy Model 695 Motor Grader 3-11...
  • Page 62 20 - Directional Indicator/High Beam/Horn Button 9 - Service Brake Failure (Red) 21 - Hazard Flasher Switch 10 - Primary Steering System Status Light 22 - Steering Wheel 11 - Secondary Steering System Light (Option) 3-12 LeeBoy Model 695 Motor Grader...
  • Page 63 Displays fault code. Flashing indicates timely operator attention is required. Light Do not operate motor grader if engine warning indicator light is flashing. Refer to an authorized LeeBoy Dealer and engine operator’s manual. Wait-To-Start Indicator Light During cold weather start-up, illuminates to indicate motor grader is warming (Amber) up.

  • Page 64: Steering Console

    20 - Directional Indicator/High Beam/Horn Button 9 - Service Brake Failure (Red) 21 - Hazard Flasher Switch 10 - Primary Steering System Status Light 22 - Steering Wheel 11 - Secondary Steering System Light (Option) 3-14 LeeBoy Model 695 Motor Grader...
  • Page 65 NOTE: When the 4-way flashers are activated, the turn signal lights on the steering console and the red indicator light on switch will flash. 22 Steering Wheel Controls right and left steering function of the front wheels. LeeBoy Model 695 Motor Grader 3-15...
  • Page 66 7 - Rear Mounted Attachments 3 - Left-Hand Moldboard Lift Control 8 - Right-Hand Moldboard Lift Control 4 - Dozer Blade/Scarifier 9 - Front Wheel Lean 5 - Moldboard Tilt 10 - Circle Shift 3-16 LeeBoy Model 695 Motor Grader...
  • Page 67 Rear Mounted Use to raise or lower rear mounted attachments. Push lever Attachments forward to lower rear mounted attachment. Pull lever back to raise rear mounted attachment. LeeBoy Model 695 Motor Grader 3-17...

  • Page 68: Control Levers

    7 - Rear Mounted Attachments 3 - Left-Hand Moldboard Lift Control 8 - Right-Hand Moldboard Lift Control 4 - Dozer Blade/Scarifier 9 - Front Wheel Lean 5 - Moldboard Tilt 10 - Circle Shift 3-18 LeeBoy Model 695 Motor Grader...
  • Page 69 Circle Shift Moves circle and moldboard assembly left or right. Push lever forward to move circle and moldboard assembly to the left. Pull lever back to move circle and moldboard assembly to the right. LeeBoy Model 695 Motor Grader 3-19...

  • Page 70: Throttle Control And Service Brake Pedals

    Component Location THROTTLE CONTROL AND SERVICE BRAKE PEDALS Figure 3-6. Throttle Control Pedal and Service Brake Pedal 1 - Service Brake Pedal 2 - Throttle Control Pedal (Option) 3-20 LeeBoy Model 695 Motor Grader...
  • Page 71 Use to alter engine speed (RPM). Engine RPM (revolutions per minute) are shown on the tachometer. Press throttle control pedal forward to increase engine RPM. When released, the pedal returns to the position determined by the throttle control lever setting. LeeBoy Model 695 Motor Grader 3-21...

  • Page 72: Throttle Control/ Direction Control/Transfer Case Gear Levers

    Direction Control Lever (also referred to as forward/neutral/ reverse (FNR) lever) Throttle Control Lever Transfer Case Gear Lever (also referred to as 2-speed hi/low lever) Figure 3-7. Throttle Control/Transfer Case Gear/Direction Control Levers 3-22 LB Performance Model 695 Motor Grader...
  • Page 73 HIGH or LOW at all times. Change transfer case gears only with the motor grader stopped on level ground. Install the articulation lock pin before selecting the transfer gear case lever HIGH position for traveling on the highway. LeeBoy Model 695 Motor Grader 3-23...

  • Page 74: Parking Brake Knob

    Component Location PARKING BRAKE KNOB Parking Brake Knob Figure 3-8. Parking Brake 3-24 LeeBoy Model 695 Motor Grader...
  • Page 75 If engine is running and direction control lever is not in NEUTRAL position when parking brake is released, motor grader WILL move. Always ensure direction control lever is in NEUTRAL before releasing parking brake to avoid serious personal injury or death. LeeBoy Model 695 Motor Grader 3-25...
  • Page 76 Component Location NOTES 3-26 LeeBoy Model 695 Motor Grader...

  • Page 77: Section 4

    Front Wiper Washer Fluid ..... . 4-11 Rear Wiper ......4-11 LeeBoy Model 695 Motor Grader...
  • Page 78 Preparing for Motor Grader Towing ....4-18 After Towing ......4-18 LeeBoy Model 695 Motor Grader...
  • Page 79 Operation NOTES 4 4 4 4 4 4 LeeBoy Model 695 Motor Grader...

  • Page 80: General Information

    Only authorized personnel, who are fully trained to operate the grader • DO NOT run engine in areas where ventillation is not should operate the LeeBoy Model 695 Motor adequate. Grader. • AVOID steep hills and sharp turns if possible.

  • Page 81: Break-In Procedures

    • READ and FOLLOW all instruction decal information. • WEAR OSHA required safety equipment when running the motor grader. • CHECK engine oil, transmission fluid, and hydraulic oil levels. Fill to the correct level as necessary. LB Performance Model 695 Motor Grader...

  • Page 82: Maintenance Safety

    LB stands. Performance dealer. Check the parking brake to make sure it is operating properly. 8. Check to make sure seat belt is operating properly. LeeBoy Model 695 Motor Grader...

  • Page 83: Preliminary Procedures

    Adjust seat belt for comfortable grader operation. 4 4 4 4 4 4 Seat Position Lever Pedestal/Steering Console Comfort Control Seat Belt Knob Figure 4-1. Pedestal/Steering Console Figure 4-2. Operator’s Seat LeeBoy Model 695 Motor Grader...

  • Page 84: Door Operation - Cab Option Only

    Figure 4-7. Door Release Lever The door is designed with a latch that keeps the door from swinging when open. To engage latch, open door 180° and push door towards cab until latch clicks into place. LeeBoy Model 695 Motor Grader...

  • Page 85: Climate Control System

    HI position for high speed fan To open the louver plate: setting. • Pull the two louver plate knobs towards the To turn off fan: operator’s seat. • Turn fan blower speed knob counterclockwise to OFF position. LeeBoy Model 695 Motor Grader...

  • Page 86: Side Control Panel

    4 - Front Work Lights Switch 9 - Ignition Key Switch 5 - Rear Work Lights Switch 10 - Engine Warning Light STOP RUN HEAT STOP START WAIT TO START INDICATOR LIGHT Figure 4-11. Ignition Switch Positions 4-10 LeeBoy Model 695 Motor Grader...

  • Page 87: Windshield Wipers

    These lights are used to illuminate the work area when working at night. To turn on rear work lights: • Push top end of rear work light switch. To turn off rear work lights: • Push bottom end of rear work light switch. LeeBoy Model 695 Motor Grader 4-11...

  • Page 88: Engine Operation

    Battery Disconnect Switch operation information. Figure 4-12. Battery Disconnect Switch 10. Place direction control lever (Figure 3-7) in NEUTRAL (center position). 11. Make sure parking brake (Figure 3-8) is engaged (up position). 4-12 LeeBoy Model 695 Motor Grader...

  • Page 89: Using Booster Batteries - 12 Volt System

    LOW ( ) position. 2. Pull parking brake lever (Figure 3-8) up to apply Turn ignition switch key (Figure 3-3) parking brake. counterclockwise to the OFF position and remove ignition switch key. LeeBoy Model 695 Motor Grader 4-13...

  • Page 90: Adjusting Engine For High Elevation

    Throttle Control NOTE: After using the service brake pedal (Figure 3-6) for emergency stopping, check parking NOTE: The 695 Motor Grader hydraulic drive brake operation (see Checking Parking Brake system is designed to operate between 0 to on page 5-10).

  • Page 91: Parking The Grader

    Pull lever back to rotate circle and moldboard assembly clockwise.. Material is discharged from whichever side of the moldboard that is closest to the rear of the grader. LeeBoy Model 695 Motor Grader 4-15...

  • Page 92: Directional Control

    Lean the wheels toward the windrow when making a heavy cut. Directional Control Circle Shift Control The Model 695 Motor Grader is equipped with a variable speed hydrostatic transmission and variable The circle shift lever allows the operator to shift the circle and moldboard assembly left and right.

  • Page 93: High/Low Transfer Case

    Do not place chains or cables over or against hydraulic line, hoses or electrical harness. Use chains, cables, and binders of sufficient capacity to secure the motor grader without breaking, shifting, or slipping. LeeBoy Model 695 Motor Grader 4-17...

  • Page 94: Preparing For Motor Grader Towing

    (screw has square head) on the bottom of the rear axle. 3. Using a caliper, measure the exact extension of the screw and record measurement. 4. Turn the screw all the way in to release the brakes for towing the machine. 4-18 LeeBoy Model 695 Motor Grader...
  • Page 95 Front Tie Downs Front D-Ring Tie Down 4 4 4 4 4 4 Mid Tie Downs Figure 4-14. Tie Down Locations 1 - Rear Tie Downs 2 - Mid Tie Downs 3 - Front Tie Down LeeBoy Model 695 Motor Grader 4-19...
  • Page 96 Operation NOTES 4-20 LeeBoy Model 695 Motor Grader...

  • Page 97: Section 5

    Checking and Adjusting Toe-In ....5-11 Checking Neutral Start System ....5-13 LeeBoy Model 695 Motor Grader...
  • Page 98 Fuses And Relays ......5-31 Component Replacement Procedures ....5-33 LeeBoy Model 695 Motor Grader...
  • Page 99 Preparing Grader For Long-Term Storage ....5-42 Troubleshooting ......5-44 LeeBoy Model 695 Motor Grader...

  • Page 100: General Information

    GENERAL INFORMATION ROUTINE MAINTENANCE This section gives the procedures necessary for routine General Information and general maintenance on the LeeBoy Model 695 Motor Grader. Maintenance must be a planned program that includes periodic grader inspection and lubrication procedures. Follow all the Maintenance Schedules and Maintenance...

  • Page 101: Lubrication Points

    Proper lubrication is necessary to maintain the grader at top efficiency. Refer to the lubrication information in Table 5-1. for all lubrication points; refer to the cooresponding figure number (s) and item no. in Table 5-1. for specific location (s) of the grease point (s) in Section 7 - 695 IPL. Table 5-1. Lubrication Chart TYPE Section 7 - Figure No.

  • Page 102: Maintenance Schedule

    4. Turn ignition switch key (Figure 3-3) Performing regular preventive maintenance on the counterclockwise to OFF position. If maintenance 695 Motor Grader will provide years of trouble-free must be performed with engine running, do not operation. Adjustments can be performed in the field leave grader unattended.

  • Page 103: Hour Or Weekly Routine Maintenance

    (see Checking Rear Axle Oil Level on page 5-30). 3. Perform 50-hour or weekly preventative engine 6. Perform 250-hour preventative engine maintenance maintenance as described in the engine operator’s manual. as described in the engine operator’s manual. LeeBoy Model 695 Motor Grader...

  • Page 104: Hour Or Semi-Annual Routine Maintenance

    8. Drain, flush, and fill hydraulic reservoir with oil (see “Draining, Flushing, and Filling Hydraulic Oil Reservoir” on page 5-29). 9. Drain, flush, and fill engine coolant system with coolant. 10. Perform 2500-hour preventative engine maintenance as described in the engine operator’s manual. LeeBoy Model 695 Motor Grader...
  • Page 105 Maintenance Alternator Engine Oil Engine Oil Fuel /Water Dipstick Master Filter Seperator Disconnect Hydraullic Oil Gauge Engine Hydraullic Oil Air Filter Filler Cap Fuel Filter LeeBoy Model 695 Motor Grader...

  • Page 106: Checks And Adjustments

    3. Check air intake hoses from the air cleaner assembly to the precleaner. 4. Check for cracked, dry rotted, loose, worn, or damaged hoses, tubes, and clamps. 5. Tighten, repair, or replace parts as needed. Door Spring Figure 5-1. Door Spring 5-10 LeeBoy Model 695 Motor Grader...

  • Page 107: Checking The Drive Belt

    3. Pull the parking brake knob up (Figure 3-8) to engage the brake. (The knob is in the cab, next to the seat on the left-hand side.) 4. Straighten and center front wheels to vertical position. LeeBoy Model 695 Motor Grader 5-11...
  • Page 108 1/8 inch (3.2 mm): tires. 14. If the difference is more or less than 1/8 inch (3.2 9. Use a jack to raise front wheels slightly. mm): 10. Rotate wheels 180° so that the markings are now 5-12 LeeBoy Model 695 Motor Grader...

  • Page 109: Checking Neutral Start System

    Do not operate grader if starter on left side of grader to locate master disconnect cranks engine with forward/neutral/reverse switch (Figure 5-5). (FNR) lever in any gear except neutral. See local dealer for neutral start system troubleshooting and repair. LeeBoy Model 695 Motor Grader 5-13...

  • Page 110: Alternator

    Keep the battery clean by cleaning excessive buildup. To remove corrosion: Refer to Preparing Grader for Maintenance on page 5-6 and park grader. 2. Unhook battery box locks on the battery compartment and remove cover (Figure 5-7). 5-14 LeeBoy Model 695 Motor Grader...
  • Page 111 8. Install and tighten battery clamps (Figure 5-7), starting with positive (red) clamp first and grounded Battery Clamps (black) clamp last. 9. Attach battery box cover (Figure 5-7) and hook battery box locks (Figure 5-7). Battery Terminals Figure 5-7. 12-Volt System LeeBoy Model 695 Motor Grader 5-15...

  • Page 112: Checking Battery Electrolyte Level

    NOTE: Use proper tire mounting equipment and experienced personnel for tire repair service. If equipment and qualified personnel are not available, contact a qualified repair service company. 5-16 LeeBoy Model 695 Motor Grader...

  • Page 113: Changing Tires

    12. Using solvent, thoroughly clean the wheel hub, bearings, cap, and mounting hardware. Refer to Preparing Grader for Maintenance on page 5-6 and park grader. 2. Block grader wheels. LeeBoy Model 695 Motor Grader 5-17...
  • Page 114 17. Place inner bearing in hub. 18. Place seal in hub. 19. Install wheel hub with inner bearing and seal on the axle spindle assembly. 20. Place the outer bearing in the outer cup. 5-18 LeeBoy Model 695 Motor Grader...

  • Page 115: Engine Maintenance

    Figure 5-10. Engine Lubrication Oil Dipstick Clean the area around engine 5. Wait five minutes after engine shutdown. lubrication oil dipstick and oil filler cap before removing the dipstick or oil filler cap. LeeBoy Model 695 Motor Grader 5-19...
  • Page 116 Check for proper oil level in the pan. 21. Run engine at slow idle. 22. Check filter for leaks. Tighten or replace to stop leaks. 5-20 LeeBoy Model 695 Motor Grader...

  • Page 117: Replacing Engine Air Filter Elements

    9. Install new air filter element with the same part number as the old filter. (For part number, see the IPL of this manual.) 10. Install air cleaner cover. 11. Lock and secure cover with air filter access clamp (Figure 5-14). LeeBoy Model 695 Motor Grader 5-21...

  • Page 118: Transmission And Transfer Case Oil

    Handle with care and wash hands after contact. 6. Install drain plug and fill with oil until oil flows from the oil level/fill plug opening (Figure 5-16). Install oil level plug. 8. Start engine and check operation. 5-22 LeeBoy Model 695 Motor Grader...

  • Page 119: Replacing Radiator/Oil Cooler Assembly

    NOTE: Refer to Figure 7-52 for illustrated parts list. 6. Disconnect the radiator overflow hose (Figure 7-52). While supporting the radiator, remove the radiator mounting bolts and washers (Figure 7-58). 8. Remove the radiator/oil cooler. LeeBoy Model 695 Motor Grader 5-23...

  • Page 120: Fuel System

    5. Reinstall drain plug (Figure 5-21). working on fuel system. To drain the fuel tank: Refer to Preparing Grader for Maintenance on page 5-6 and park grader. 2. Remove fuel tank filler cap (Figure 5-20). 5-24 LeeBoy Model 695 Motor Grader...

  • Page 121: Changing Engine Fuel Filter

    Figure 5-22. Fuel Filter Location 5. Using a fuel filter wrench, turn the fuel filter (Figure 5-22) counterclockwise to remove. 6. Clean the mounting surface and remove any loose filter seals in the filter head-mounting surface. LeeBoy Model 695 Motor Grader 5-25...

  • Page 122: Hydraulic System

    5-25,1). 3. Wait ten minutes after engine has been shut down DO NOT OVERFILL THE TANK. Leave before draining hydraulic oil. approximately 1 in. (25 mm) of space for hot oil to expand. 5-26 LeeBoy Model 695 Motor Grader...

  • Page 123: Changing Hydraulic Oil Filter

    Always keep in mind the need for cleanliness when working on hydraulic equipment. 4. Close the hydraulic oil reservoir supply line gate valve by turning valve handles (Figure 5-29) Hydraulic Filters counterclockwise. Figure 5-28. Hydraulic Filters LeeBoy Model 695 Motor Grader 5-27...

  • Page 124: Checking The Hydraulic Reservoir Filler Cap

    13. Inspect cap for damage, dirt, and clogging. Use a safety reduction valve to reduce 14. Remove hydraulic oil reservoir filler cap (Figure air pressure. Compressed air can cause 5-29,1) by turning counterclockwise. serious personal injury if misused. 5-28 LeeBoy Model 695 Motor Grader...

  • Page 125: Draining, Flushing, And Filling Hydraulic Oil Reservoir

    Maintenance 15. The 695 has a vented hydraulic oil reservoir filler cap. Check to ensure free air flow. Replace as necessary. EQUIPMENT DAMAGE HAZARD! NOTE: Clogged vents on the hydraullic filler cap can lead to system damage. OPEN hydraulic reservoir supply 16.

  • Page 126: Rear Drive Housing

    Do not disconnect or connect alternator wires while batteries are connected or while alternator is operating. • Connect batteries or booster battery in the correct polarity: positive (+) to positive (+), negative (-) to negative (-). 5-30 LeeBoy Model 695 Motor Grader...

  • Page 127: Fuses And Relays

    Flush eyes Pink and skin for 30 minutes with clean fresh water. 7 1/2 Brown 10. Allow to air dry. Light blue Yellow Natural (White) Light Green Figure 5-24. Fuse Block Schematic LeeBoy Model 695 Motor Grader 5-31...
  • Page 128 RE6402 LIGHTS WORK SEAT FRONT/REAR NEUTRAL PARK HVAC ELECTRONICS SPARE SENSOR DECLUTCH START BRAKE RELAY RELAY UNLOAD RELAY RELAY RE3602 RE4201 RE5501 RE8701 RE5201 RE4101 RE8501 TIER 3 FU36 ENGINE POWER FU37 CONDENCER FANS 5-32 LeeBoy Model 695 Motor Grader...

  • Page 129: Component Replacement Procedures

    2. Raise and support the rear scarifier frame (Figure Position the new tooth shank in the rear scarifier 5-35). support. 2. Secure with shank lock pin. Rear Scarifier Support Figure 5-34. Rear Scarifier LeeBoy Model 695 Motor Grader 5-33...

  • Page 130: Replacing Scarifier Tooth

    4. Using tags created during removal, remove plugs and connect the hydraulic hoses to the articulate cylinder fittings. 5. Using a grease gun, lubricate articulate cylinder (Figure 5-37) swivel joints. 5-34 LeeBoy Model 695 Motor Grader...

  • Page 131: Replacing Wheel Steering Cylinder

    Count the number of turns needed to remove the end connector. 11. Inspect the hydraulic fittings. Remove fittings for reuse on replacement cylinder or replace if necessary. LeeBoy Model 695 Motor Grader 5-35...

  • Page 132: Replacing Wheel Lean Cylinder

    8. Remove supports and lower grader. 9. Start motor grader and check operation. Repair Slotted Hex Nut leaks as necessary. And Cotter Pin Frame (Semi-Transparent) (Weldment) Jam Nut Wheel Lean Cylinder Ball Joint Figure 5-39. Wheel Lean Assembly 5-36 LeeBoy Model 695 Motor Grader...

  • Page 133: Replacing Front Blade Lift Cylinder

    2. Position the new front blade lift cylinder between the upper frame mounting and lower front blade mount. Secure the cylinder with mounting pins. 3. Install new cotter pins. 4. Using tags created during removal, connect the hydraulic hoses to the fittings. LeeBoy Model 695 Motor Grader 5-37...

  • Page 134: Replacing Moldboard Slide Cylinder

    4. Thoroughly clean the moldboard slide cylinder, especially in the area surrounding the hydraulic hoses and fittings. 5. Tag and disconnect the hydraulic hoses. Immediately plug the hoses and cylinder ports to prevent contamination of the hydraulic system. 5-38 LeeBoy Model 695 Motor Grader...

  • Page 135: Replacing Moldboard Angle Cylinders

    Use a grease gun to lubricate cylinder swivel joints. cylinder swivel joints. 8. Start motor grader and check operation. Start motor grader and check operation. 9. Repair leaks as necessary. 8. Repair leaks as necessary. LeeBoy Model 695 Motor Grader 5-39...

  • Page 136: Replacing Moldboard Lift Cylinders

    2. Secure with mounting screws, lock washers, and 14. Ensure ball joint is clean prior to installation/re- nuts. greasing. 15. Inspect hydraulic fittings for damage and debris. 5-40 LeeBoy Model 695 Motor Grader...

  • Page 137: Replacing Control Valve Assembly

    Install cab cross brace by tightening hex bolts. 8. Install insulation panels. 9. Install left, middle, and right floor panels by tightening hex bolts. 10. Install floormat. 11. Install valve bank access cover and secure with flat washers and wing nuts. LeeBoy Model 695 Motor Grader 5-41...

  • Page 138: Storage

    18. If possible, raise and support grader with tires off the ground, or park grader on a hard surface, to prevent tires from freezing to ground. 19. Store grader in a dry, protected area. 20. If stored outside, cover with a waterproof material. 5-42 LeeBoy Model 695 Motor Grader...

  • Page 139: Troubleshooting

    Recharge batteries separately. Replace both batteries if either fails to charge. Check alternator output (28 volts), wiring for shorting to ground, and alternator tension. Repair or replace components as required. LeeBoy Model 695 Motor Grader 5-43...
  • Page 140 Check for bent, worn, or loose speed control linkage. Repair as needed. Adjust linkage and reset slow idle speed. Fuel transfer pump malfunctions. Repair or replace fuel transfer pump. Injection pump or nozzle(s) See your authorized dealer. malfunctions. 5-44 LeeBoy Model 695 Motor Grader...
  • Page 141 Repair or replace. See your authorized dealer. Basic engine malfunction. Leaking Refer to Cummins engine manual. head gasket, sticking or burnt valves, valve clearance or valve timing incorrect, or worn or broken piston rings. LeeBoy Model 695 Motor Grader 5-45...
  • Page 142 Remove turbo air inlet hose and check damaged. vertical movement of shaft. Repair or replace shaft. See your authorized dealer. Excessive valve clearance. Adjust clearance. Internal engine component wear. Refer to Cummins engine manual. 5-46 LeeBoy Model 695 Motor Grader...
  • Page 143 Flush the cooling system with cleaner. Refill lime deposits. with water/antifreeze solution. Water pump leaking. Repair or replace water pump. Refer to Cummins engine manual. Excessive fuel delivery or injection See your authorized dealer. pump malfunctions. LeeBoy Model 695 Motor Grader 5-47...
  • Page 144 Control valve sticks or is Control valve linkage binding Repair linkage. hard to operate. Broken return spring in control valve. See your authorized dealer. Contamination in valve bore, scored valve bore, or bent valve spool. 5-48 LeeBoy Model 695 Motor Grader...
  • Page 145 (clamps or isolators). or replace as required. Worn transmission pump, loose pump See your authorized dealer. drive coupling, loose pump attaching hardware, leakage in hydraulic system (pump remains in stroke), or misalignment between pump and engine. LeeBoy Model 695 Motor Grader 5-49...
  • Page 146 Starter pinion gear not engaging Pinion shift mechanism jammed. Repair or not crank engine. flywheel ring gear. replace starter motor. Pinion gear teeth broken. Repair or replace starter motor. Flywheel ring gear teeth broken. Replace ring gear. 5-50 LeeBoy Model 695 Motor Grader...
  • Page 147 Repair or replace alternator. Horn will not sound. Horn fuse. Check and replace fuse. Horn ground connection. Check and repair ground connection. Horn connection. Check and repair horn connection. Horn is inoperable. Replace horn. LeeBoy Model 695 Motor Grader 5-51...
  • Page 148 Defeat coil should have power when: • Reverse in low gear. • Reverse in high gear. Two-speed won’t shift. Two-speed valve not receiving signal. Check all switches and wiring. Park brake not set. Set part brake. 5-52 LeeBoy Model 695 Motor Grader...
  • Page 149 Hydraulic Schematics (1010609) ..... . 6-45 AWD 695 with Dana Bogie Axle (1 of 1) ....6-45...
  • Page 150 Schematics LeeBoy Model 695 Motor Grader...

  • Page 151: Electrical Schematics

    49AR RH TAILLIGHT 49AL 49AR 49AL RH TAILLIGHT LICENSE PLATE LIGHT NOTES: ALL INTERNAL CONNECTIONS TO BE SOLDERED CONNECTORS TO BE LABELED AS SHOWN ALL DIMENSIONS ARE IN INCHES USE INSULATED SPADE TERMINALS Figure 6-1. LeeBoy Model 695 Motor Grader...
  • Page 152 Schematics NOTES LeeBoy Model 695 Motor Grader...

  • Page 153: Wiring Harness - Rear Frame - 12756689 (1 Of 1)

    ALL INTERNAL CONNECTIONS TO BE SOLDERED 230A STUFF VIEW STUFF VIEW WIRE TYPE: TXL OR GXL CONNECTORS TO BE LABELED AS SHOWN USE CONVOLUTED SPLIT LOOM ALL DIMENSIONS ARE IN INCHES BULKHEAD B BULKHEAD A PL2B PL2A Figure 6-2. LeeBoy Model 695 Motor Grader...
  • Page 154 Schematics NOTES LeeBoy Model 695 Motor Grader...

  • Page 155: Wiring Harness - Fuse Block - 12756688 (1 Of 1)

    INLINE 12757295 ALL INTERNAL CONNECTIONS TO BE SOLDERED ATO FUSE HOLDER 30-3 FU38 CONNECTORS TO BE LABELED AS SHOWN Conn-12015793 Term14GA-12124580 Seal14GA-12010293 SPARE Term18GA-12089188 Seal18GA-12015323 ALL DIMENSIONS ARE IN INCHES 55-31 17-31 230A Figure 6-3. LeeBoy Model 695 Motor Grader...
  • Page 156 Schematics NOTES LeeBoy Model 695 Motor Grader...

  • Page 157: Wiring Harness - Cab - 12756687 (1 Of 1)

    HEADLIGHT LH FRONT RH CAB RH FRONT HEADLIGHT FRONT BEACON ATTACH ATTACH IDTSI NOTES: IDTSI ALL INTERNAL CONNECTIONS TO BE SOLDERED HORN CONNECTORS TO BE LABELED AS SHOWN ALL DIMENSIONS ARE IN INCHES Figure 6-4. LeeBoy Model 695 Motor Grader...
  • Page 158 Schematics NOTES 6-10 LeeBoy Model 695 Motor Grader...

  • Page 159: Wiring Harness - Pedestal - 12756686 (1 Of 1)

    USE CONVOLUTED SPLIT LOOM D C B ALL DIMENSIONS ARE IN INCHES 49AL 49AR 64IA 64IB EB04 EB01 EB11 EB03 PEDESTAL TURN SIGNAL REAR HARNESS FEEDS TERMINALS SIGNALS PL1A PEDESTAL PL1B PL1C INDICATORS PL1D Figure 6-5. LeeBoy Model 695 Motor Grader 6-11...
  • Page 160 Schematics NOTES 6-12 LeeBoy Model 695 Motor Grader...

  • Page 161: Wiring Harness - Moldboard Worklights - 12756149 (1 Of 1)

    ALL INTERNAL CONNECTIONS TO BE SOLDERED WIRE TYPE: TXL OR GXL CONNECTORS TO BE LABELED AS SHOWN USE CONVOLUTED SPLIT LOOM ALL DIMENSIONS ARE IN INCHES LA3522 RH MOLDBOARD WORKLIGHT ATTACH DT04-2P Figure 6-6. LeeBoy Model 695 Motor Grader 6-13...
  • Page 162 Schematics NOTES 6-14 LeeBoy Model 695 Motor Grader...

  • Page 163: Wiring Harness - Engine, Qsb4.5 Tier 3 - 120452 (1 Of 1)

    #10 EYELET 3/8 EYELET NOTES: ALL INTERNAL CONNECTIONS TO BE SOLDERED WIRE TYPE: TXL OR GXL CONNECTORS TO BE LABELED AS SHOWN USE CONVOLUTED SPLIT LOOM ALL DIMENSIONS ARE IN INCHES 12757300 Figure 6-7. LeeBoy Model 695 Motor Grader 6-15...
  • Page 164 Schematics NOTES 6-16 LeeBoy Model 695 Motor Grader...

  • Page 165: Wiring Harness - Canbus Backbone, Qsb4.5T Tier 3 - 120458 (1 Of 1)

    CAN L CAN L CAN S CAN S DT06-3S-P006 TERMINATING DT06-3S-P006 RESISTOR TERMINATING RESISTOR NOTES: ALL INTERNAL CONNECTIONS TO BE SOLDERED CONNECTORS TO BE LABELED AS SHOWN ALL DIMENSIONS ARE IN INCHES Figure 6-8. LeeBoy Model 695 Motor Grader 6-17...
  • Page 166 Schematics NOTES 6-18 LeeBoy Model 695 Motor Grader...

  • Page 167: Wiring Harness - Rear Frame, Dana 150 Axle - 1010652 (1 Of 1)

    CONNECTORS TO BE LABELED AS SHOWN 230A STUFF VIEW USE CONVOLUTED SPLIT LOOM STUFF VIEW ALL DIMENSIONS ARE IN INCHES ALL RING AND SPADE TERMINALS TO BE INSULATED BULKHEAD B BULKHEAD A PL2B PL2A Figure 6-9. LeeBoy Model 695 Motor Grader 6-19...
  • Page 168 Schematics NOTES 6-20 LeeBoy Model 695 Motor Grader...

  • Page 169: Wiring Harness - Fuse Block, Dana 150 Axle - 1010651 (1 Of 1)

    ATO FUSE HOLDER 30-3 CONNECTORS TO BE LABELED AS SHOWN FU38 Conn-12015793 Term14GA-12124580 Seal14GA-12010293 SPARE Term18GA-12089188 ALL DIMENSIONS ARE IN INCHES Seal18GA-12015323 ALL RING AND SPADE TERMINALS TO BE INSULATED 55-31 17-31 230A Figure 6-10. LeeBoy Model 695 Motor Grader 6-21...
  • Page 170 Schematics NOTES 6-22 LeeBoy Model 695 Motor Grader...

  • Page 171: Work Load Harness - 1010649 (1 Of 2)

    USE CONVOLUTED SPLIT LOOM CONNECTOR 12015792 ALL INTERNAL CONNECTIONS TO BE SOLDERED TERMINAL 12124580 COIL SEAL 121010293 ALL BREAKOUTS AT 2" UNLESS SPECIFIED OTHERWISE FRONT COIL IS DEFEAT AND REAR COIL IS MAX Figure 6-11. LeeBoy Model 695 Motor Grader 6-23...
  • Page 172 Schematics NOTES 6-24 LeeBoy Model 695 Motor Grader...

  • Page 173: Work Load Harness - 1010649 (2 Of 2)

    USE 16AWG UNLESS NOTED OTHERWISE USE CONVOLUTED SPLIT LOOM ALL INTERNAL CONNECTIONS TO BE SOLDERED ALL BREAKOUTS AT 2" UNLESS SPECIFIED OTHERWISE FRONT COIL IS DEFEAT REAR COIL IS MAX HI/LO SWITCH Figure 6-12. LeeBoy Model 695 Motor Grader 6-25...
  • Page 174 Schematics NOTES 6-26 LeeBoy Model 695 Motor Grader...

  • Page 175: Electrical Schematics (1 Of 9)

    CONNECTORS TO BE LABELED AS SHOWN ENGINE USE CONVOLUTED SPLIT LOOM ALL DIMENSIONS ARE IN INCHES REF# REFERS TO LOCATIONS LISTED ON LEFT OF EACH PAGE. THIS INDICATES WHERE CIRCUIT CONTINUES AT OTHER LOCATION IN DIAGRAMS. Figure 6-13. LeeBoy Model 695 Motor Grader 6-27...
  • Page 176 Schematics NOTES 6-28 LeeBoy Model 695 Motor Grader...

  • Page 177: Electrical Schematics (2 Of 9)

    Schematics Electrical Schematics (2 of 9) EA05 EA05 15EA 15EA EA05 15EA 15EA 15EA RE5501 15EA 15EA RE3301 CONSOLE CONSOLE POWER ENGINE REAR ENGINE Figure 6-14. LeeBoy Model 695 Motor Grader 6-29...
  • Page 178 Schematics NOTES 6-30 LeeBoy Model 695 Motor Grader...

  • Page 179: Electrical Schematics (3 Of 9)

    Schematics Electrical Schematics (3 of 9) 150A RE2501 CONSOLE REAR Figure 6-15. LeeBoy Model 695 Motor Grader 6-31...
  • Page 180 Schematics NOTES 6-32 LeeBoy Model 695 Motor Grader...

  • Page 181: Electrical Schematics (4 Of 9)

    Schematics Electrical Schematics (4 of 9) RE3605 RE3501 12757493 DI5601 56AR 56AR 12757493 RE3502 DI5602 REAR REAR Figure 6-16. LeeBoy Model 695 Motor Grader 6-33...
  • Page 182 Schematics NOTES 6-34 LeeBoy Model 695 Motor Grader...

  • Page 183: Electrical Schematics (5 Of 9)

    Console Console Rear Rear Upper Cab Upper Cab FUNCTION GROUP 3 FUNCTION GROUP 3 FRONT, MOLDBOARD, FRONT WIPER / WASHER REAR WORKLIGHTS REAR WIPER / WASHER FRONT / REAR BEACONS POWER OUTLETS Figure 6-17. LeeBoy Model 695 Motor Grader 6-35...
  • Page 184 Schematics NOTES 6-36 LeeBoy Model 695 Motor Grader...

  • Page 185: Electrical Schematics (6 Of 9)

    TAIL CONSOLE CONSOLE REF106 10 LA4201 REAR REAR BACKUP EQUA-TRACK PEDESTAL TAIL LIGHT TAIL LIGHT ENGINE FUNCTION GROUP 4 FUNCTION GROUP 5 FRONT/REAR DECLUTCH PARK BRAKE AND WITH SEAT SWITCH REAR TAILIGHTS Figure 6-18. LeeBoy Model 695 Motor Grader 6-37...
  • Page 186 Schematics NOTES 6-38 LeeBoy Model 695 Motor Grader...

  • Page 187: Electrical Schematics (7 Of 9)

    MO6401 SEC STERRING PL64.C INDICATOR LC6402 PL1D.A 64IB 64IB CONSOLE CONSOLE REAR REAR PEDESTAL ENGINE SEC. STEER HEATER FUNCTION GROUP 6 SECONDARY STEERING FUNCTION GROUP 8 CAB - HVAC UNIT CONDENSOR FANS Figure 6-19. LeeBoy Model 695 Motor Grader 6-39...
  • Page 188 Schematics NOTES 6-40 LeeBoy Model 695 Motor Grader...

  • Page 189: Electrical Schematics (8 Of 9)

    LH BLADE SOLENOID VALVE JUMPER MA9102 REF70 PL91.B PL91.A PL90A.B CONSOLE CONSOLE REAR REAR PEDESTAL PEDESTAL UPPER CAB BLADE FLOAT ENGINE FUNCTION GROUP 8 INSTRUMENT GAUGES FUNCTION GROUP 9 DEFROST FANS BLADE FLOAT MODULE Figure 6-20. LeeBoy Model 695 Motor Grader 6-41...
  • Page 190 Schematics NOTES 6-42 LeeBoy Model 695 Motor Grader...

  • Page 191: Electrical Schematics(9 Of 9)

    FRONT FLOAT FORWARD REAR FLOAT REAR FLOAT FLOAT MA9116 CONSOLE REAR PEDESTAL CONSOLE REAR FLOAT REAR FRONT FLOAT WINDROW FUNCTION GROUP 9 FUNCTION GROUP 9 FRONT FLOAT MODULE WINDOW CONTROL REAR ATTACHMENTS Figure 6-21. LeeBoy Model 695 Motor Grader 6-43...
  • Page 192 Schematics NOTES 6-44 LeeBoy Model 695 Motor Grader...

  • Page 193: Hydraulic Schematics (1010609)

    FILTER µm SUPPLEMENTAL STEERING OPTION (25PSI) STEERING /BRAKE RETURN FILTER µm SHUT-OFF SHUT-OFF VALVE VALVE STRAINER 100 MESH HYDRAULIC TANK PUMP CHARGE STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD Figure 6-22. LeeBoy Model 695 Motor Grader 6-45...
  • Page 194 Schematics NOTES 6-46 LeeBoy Model 695 Motor Grader...

  • Page 195: Section 7

    Defroster Fan (Option) ......7-52 Heater Plumbing Installation (Option)....7-54 LeeBoy Model 695 Motor Grader...
  • Page 196 Parking Brake ....... 7-92 695 Detail Group ......7-94 Instrument Panels (and Electrical) .
  • Page 197 AWD Hose Clamp Installation (Option) ....7-190 Alphabetical Parts Index ......7-192 LeeBoy Model 695 Motor Grader...

  • Page 198: Replacement Parts List

    Filter Element-Cab Fresh Air Intake 12755168 Filter Element- Return- 25 Micron - Series 6 116158 Filter-Suction-IO Micron-Long 115570 MISCELLANEOUS Decal, Kit, Decorative, 695 (AWD / Non-AWD) 1014694 Manual, 695 1012106-01 SEALS (OTHER) Seal, Outer, Wheel Axle, 3 In. 100562 Seal, Front Wheel Hub...
  • Page 199 Front ROPS Rollover Protective Structure Feet SCRW Screw Full Thread Sngl. Single Gnd. Ground Serial Number Grd. Guard Sty. Style Horsepower Volt(s) HYD. Hydraulic Zinc-Plated Inches NOM. Nominal Inst. Installation WSHR. Washer Large WLDMT. Weldment LeeBoy Model 695 Motor Grader...

  • Page 200: Main Frame And Front Frame

    Illustrated Parts List MAIN FRAME AND FRONT FRAME Figure 7-1. LeeBoy Model 695 Motor Grader...
  • Page 201 Illustrated Parts List Main Frame and Front Frame Parts List Item Part Number Qty. Description Remarks 12758100 Weldment, Frame, Front, St 2 1010208 Weldment, Frame, 695, Dana Bogie LeeBoy Model 695 Motor Grader...

  • Page 202: Front Frame Assembly

    Illustrated Parts List FRONT FRAME ASSEMBLY Figure 7-2. LeeBoy Model 695 Motor Grader...
  • Page 203 Retainer Washer - Trunnion 100240-CMG Bearing, Trunnion 100241 Race, C-60; 70; 80 Trunnion 100562 Seal, Outer, Wheel Axle, 3 In. 12757966-02 Plate, Side Cap 118-5 Washer, Lock, 1/2 100-8-13-48-5 CSHH, 1/2-13 X 3, GR5 12757966-01 Plate, Side Bottom LeeBoy Model 695 Motor Grader...

  • Page 204: Articulation Joint

    Illustrated Parts List ARTICULATION JOINT Figure 7-3. 7-10 LeeBoy Model 695 Motor Grader...
  • Page 205 Cap, ART. BRG. HSG., C60-86 100233 Nut, Art. Joint 100234 Lock Washer, Art. Joint 100235 Bearing, Art. Joint / Tandem 100229 Bearing Housing, Articulation 100237 Seal, Art. Joint Articulation Shaft Weldment 100236 BRG. Race ART. Joint LeeBoy Model 695 Motor Grader 7-11...

  • Page 206: Front Frame Hydraulic

    Illustrated Parts List FRONT FRAME HYDRAULIC Figure 7-4. 7-12 LeeBoy Model 695 Motor Grader...
  • Page 207 Front Frame Hydraulic Parts List Item Part Number Qty. Description Remarks 12758101 Subassembly, Frame, Front Weldment, Frame, 695, Dana Bogie 1010208 Cylinder, Hydraulic, 3.00 X 10.00 X 1.50 Rod (also uses P/N: 1009972) 1010148 Weldment, Pin, Articulation Cylinders 117255 Grease Fitting, 1/8 NPT STRT.

  • Page 208: Tire Assembly And Axles (W/Out Awd)

    Illustrated Parts List TIRE ASSEMBLY AND AXLES (W/OUT AWD) Figure 7-5. 7-14 LeeBoy Model 695 Motor Grader...
  • Page 209 100-14-14-192-8 CSHH, 7/8-14 X 12, GR8 81059 Washer, Flat, SAE, 0.875 1010208 Weldment, Frame, 695, Dana Weldment, 1010208 Frame, 695, Dana Bogie Tire & Wheel 100511L Assembly 100511R Tire & Wheel Assembly 117236 STD 50 DEG. Leaning Front Axle Assembly...

  • Page 210: Frame And Front Axle Installation

    Illustrated Parts List FRAME AND FRONT AXLE INSTALLATION Figure 7-6. 7-16 LeeBoy Model 695 Motor Grader...
  • Page 211 Bolt In Flange, Rear, Frt. Axle 50A-1292ZI Hex C/S 3/4 x 11-1/2 UNC GR 8 Plain 118405 Pin, Oscillation, C-Series 302-12 Washer, Lock, 3/4 200-12-10-8 Nut, Hex, 3/4-10, GR8 29B-02 Grease Fitting, 1/8 NPT 90 DEG LeeBoy Model 695 Motor Grader 7-17...

  • Page 212: Front Axle Assembly

    Illustrated Parts List FRONT AXLE ASSEMBLY Figure 7-7. 7-18 LeeBoy Model 695 Motor Grader...
  • Page 213 Cylinder, Hydraulic, 3.50 X 4.50 X 2.00 Rod 200-20-12-5 Nut, Hex, 1-1/4-12, GR5 29A-02 Grease Fitting 1/8 NPT STRT. 100-4-20-16-5 CSHH, 1/4-20 X 1, GR5 302-5 Washer, Lock, 5/16 107380 Cap, King Pin HSG, Machined 100768 Bearing, King Pin Shaft LeeBoy Model 695 Motor Grader 7-19...
  • Page 214 Illustrated Parts List FRONT AXLE ASSEMBLY (CONT.) Figure 7-7. 7-20 LeeBoy Model 695 Motor Grader...
  • Page 215 101637 Ball Joint Socket Assembly - Right (includes 140610) 100225 Socket Assembly-Ball Joint- Left Hand (includes 100218 and 140610) 29C-02 Grease Fitting, 1/8 NPT 45 DEGREE 140610 Fitting, Lube, Str.,1/4"-28 107514 Relief Grease Fitting LeeBoy Model 695 Motor Grader 7-21...

  • Page 216: Front Frame With Hydraulics

    Illustrated Parts List FRONT FRAME WITH HYDRAULICS Figure 7-8. 7-22 LeeBoy Model 695 Motor Grader...
  • Page 217 117259 Assembly, Cylinder, Blade Lift, Right 100228 Shim 5 (not shown) 12757968 Weldment, Blade Lift Trunnion 140610 Fitting, Lube, STR, 1/4"-28 107514 Relief Grease Fitting (on back of Trunnions) 200-20-12-8 Nut, Hex, 1-1/4-12, GR8 LeeBoy Model 695 Motor Grader 7-23...

  • Page 218: Blade Lift And Turntable Assembly

    Illustrated Parts List BLADE LIFT AND TURNTABLE ASSEMBLY Figure 7-9. 7-24 LeeBoy Model 695 Motor Grader...
  • Page 219 Nut, Hex, Jam, 1-1/4-12, GR5 100222 CONN. Nut, 1 1/4-12 X 2 IN HI-NUT, Plain 29A-02 Cylinder, Hydraulic, 3.50X10.00X1.75 Rod (2 not shown on illustration) 140610 Cylinder, Hydraulic, 3.50X10.00X1.75 Rod (Grease point for 1010146) LeeBoy Model 695 Motor Grader 7-25...

  • Page 220: Ft. Moldboard (Standard)

    Illustrated Parts List 10 FT. MOLDBOARD (STANDARD) Attaches to 12756867SRV Figure 7-10. 7-26 LeeBoy Model 695 Motor Grader...
  • Page 221 CSHH, 3/8-16 X 1, GR5, FT 118-3 Washer, Lock, 3/8 300-6 Washer, Flat, SAE, 3/8 1010131 Assembly, Moldboard, 10 Ft. 695 100329 Keeper-Blade Slide Top-52 In. - B Model 100327 Keeper-Blade Slide Bottom-12 In. Long 12756867SRV Moldboard Slide Weldment, C80 - C Series...

  • Page 222: Moldboard Assembly

    Illustrated Parts List MOLDBOARD ASSEMBLY Figure 7-11. 7-28 LeeBoy Model 695 Motor Grader...
  • Page 223 Plow Bolt - 5/8 x 2 UNC 118-6 Washer, Lock, 5/8 200-10-11-8 Nut, Hex, 5/8-11, GR8 117699SRV Assembly, 11 Ft. Moldboard 117700SRV Assembly, 12 Ft. Moldboard, "C" Note: 11' and 12' Moldboards are an option for the 695 Grader. LeeBoy Model 695 Motor Grader 7-29...

  • Page 224: Cab (Option) And Canopy

    Illustrated Parts List CAB (OPTION) AND CANOPY Figure 7-12. 7-30 LeeBoy Model 695 Motor Grader...
  • Page 225 Illustrated Parts List Cab (Option) and Canopy Parts List Item Part Number Qty. Description Remarks 12757545 Bolt On Canopy, FOPS/ROPS Cab 12754409 Bolt On Enclosed, FOPS/ROPS Cab LeeBoy Model 695 Motor Grader 7-31...

  • Page 226: Door (For Enclosed Cab)

    Illustrated Parts List DOOR (FOR ENCLOSED CAB) L.H. R.H. 3 10 Figure 7-13. 7-32 LeeBoy Model 695 Motor Grader...
  • Page 227 115488 Door Latch-TRI/MARK-LH 115489 Door Latch-TRI/MARK-RH 12755538 Grip BLK Plastic 12755794 BLT,.438-14 SHDLR Striker/WSHR 12755795 Washer 12755800 Cover, Door Latch, Interior, L.H. 12755802 Cover, Door Latch, Interior, R.H. 12755528 SCRW,.25-20X.625 TRUS,TORX 12755711 SCRW,.25-20X1 TRUS,TORX,T27 LeeBoy Model 695 Motor Grader 7-33...

  • Page 228: Door Latch Assembly (For Enclosed Cab)

    Illustrated Parts List DOOR LATCH ASSEMBLY (FOR ENCLOSED CAB) Detail A DETAIL DETAIL Detail B Figure 7-14. 7-34 LeeBoy Model 695 Motor Grader...
  • Page 229 Screw, #10-24 X 0.63, SKT, HX, ES5BF 12755044 Bumper, Rubber, 2" Cone EPDN 12755548 Nut, #10-24 Hex, NK, G5, ES5CZ 12755039 Latch, Sngl. Stage, Sngl. Jaw 12755041 Latch, Sngl. Stage, Sngl. Rt. 12756619 Cable Assembly, Hold Open Release LeeBoy Model 695 Motor Grader 7-35...

  • Page 230: Cab Glass (For Enclosed Cab)

    Illustrated Parts List CAB GLASS (FOR ENCLOSED CAB) Figure 7-15. 7-36 LeeBoy Model 695 Motor Grader...
  • Page 231 Illustrated Parts List Cab Glass (for Enclosed Cab) Parts List Item Part Number Qty. Description Remarks 12754539 Glass Only - LH. Door 12754540 Glass-Door-RH.-Bolt On Cab LeeBoy Model 695 Motor Grader 7-37...

  • Page 232: Hatch (For Cab And Canopy)

    Illustrated Parts List HATCH (FOR CAB AND CANOPY) Figure 7-16. 7-38 LeeBoy Model 695 Motor Grader...
  • Page 233 BLT 0.38-16 X 4.50, HEX, 304SS 12756618 Washer, 0.376ID X 0.88OD X 0.08 T, F 36N-06ZI Lock Nut, Hex, 0.38-16, All Metal Lock 12755035 Cap, Hex, Dome 3/8 Blk. 12755046 Cup Holder, 3.0, 2.875 MTG, HLE, Blk. LeeBoy Model 695 Motor Grader 7-39...

  • Page 234: Access Door Assembly (For Enclosed Cab)

    Illustrated Parts List ACCESS DOOR ASSEMBLY (FOR ENCLOSED CAB) Figure 7-17. 7-40 LeeBoy Model 695 Motor Grader...
  • Page 235 Latch Paddle, BLK, Cab Access door 12755528 Screw, 0.25-20 X 0.625 TRUS, TORX 12755529 BLT 0.38-16 X 4.50, HEX, 304SS 12755035 Cap Hex, Dome 3/8 BLK 12756618 Washer, 0.376ID X 0.88OD X 0.08 T, F LeeBoy Model 695 Motor Grader 7-41...

  • Page 236: Cab Interior (For Canopy)

    Illustrated Parts List CAB INTERIOR (FOR CANOPY) Figure 7-18. 7-42 LeeBoy Model 695 Motor Grader...
  • Page 237 Screw, 5/16-18 X 1-1/4, SPINLOCK 12755524 SCRW, #10-24X.5 TRUZ, TORX, BLK 12755033 Xmas Tree Fastner, Blk. 12755030 Domelight, 12V - Bolt On Cab - Push Button 12755046 Cup Holder, 3.0, 2.875 MTG, HLE, Blk. LeeBoy Model 695 Motor Grader 7-43...

  • Page 238: Cab Interior Assembly (For Enclosed Cab)

    Illustrated Parts List CAB INTERIOR ASSEMBLY (FOR ENCLOSED CAB) Figure 7-19. 7-44 LeeBoy Model 695 Motor Grader...
  • Page 239 Floormat, Foam/Plastic 12755022 Spacer, OD=5/8", ID=13/32", L=1/2" 12755032 Louver, A/C, Small Round, Fits 2.04 Hole 12755031 Louver, A/C, Lower Rect. 12755029 Louver, 4" Round W/2-1/2 HA 12755017 Headliner, Plastic 12755033 A.R. Xmas Tree Fastner, Blk. LeeBoy Model 695 Motor Grader 7-45...

  • Page 240: Cab And Canopy Groups

    Illustrated Parts List CAB AND CANOPY GROUPS 1010325 ENGINE SHOWN FOR REFERENCE ONLY 1010208 FRAME SHOWN FOR REFERENCE ONLY CAB GROUP (1008982) CANOPY GROUP (1008983) Figure 7-20. 7-46 LeeBoy Model 695 Motor Grader...
  • Page 241 Installation-LH Outside Mirror-Bolt On Canopy Cab Fig. 7-25 12755187 Installation-RH Outside Mirror-Bolt On Canopy Cab Fig. 7-25 12755171 Option - Vandalism Pkg - Bolt On Canopy Cab Not shown in view; see Fig. 7-78 for more information LeeBoy Model 695 Motor Grader 7-47...

  • Page 242: Cab Assembly

    Illustrated Parts List CAB ASSEMBLY Detail A 12757030 Shown for Reference Only Detail B Figure 7-21. 7-48 LeeBoy Model 695 Motor Grader...
  • Page 243 115906 FUSE-10 AMP-TYPE ATO/ATC 115909 FUSE-25 AMP-TYPE ATO/ATC 12754577 Washer, Isolator Mount 73119-CMG Switch-Wiper/Washer 120588 Kit, Insulation, Enclosed Cab Option, Tier 3 Fig. 7-22 12754934 Installation, Cross Braces, Cab Insulation 1009003 Assembly, Cab, G700 LeeBoy Model 695 Motor Grader 7-49...

  • Page 244: Cowling Insulation Assembly

    Illustrated Parts List COWLING INSULATION ASSEMBLY Figure 7-22. 7-50 LeeBoy Model 695 Motor Grader...
  • Page 245 Insulation, Cowling Door, Right, Tier 3 120584 Insulation, Cowling Door Sill, Tier 3 120586 Insulation, Hood, Front, Tier 3 120585 Insulation, Hood, Rear, Tier 3 12755300 Insulation, Hydraulic Tank 120588 Kit, Insulation, Enclosed Cab LeeBoy Model 695 Motor Grader 7-51...

  • Page 246: Defroster Fan (Option)

    Illustrated Parts List DEFROSTER FAN (OPTION) Figure 7-23. 7-52 LeeBoy Model 695 Motor Grader...
  • Page 247 Part Number Qty. Description Remarks 105777 Fan, Defroster-Service Mate-12V DC 121-#10-24-12F RHMS, CROSS, #10-24 X 0.75, FT 115911 FUSE-40 AMP-TYPE ATO/ATC 134B-156 Terminal, Male, Bullet, 0.156, 16-14 AWG, Blue 111939 Option - Defroster Fan Package LeeBoy Model 695 Motor Grader 7-53...

  • Page 248: Heater Plumbing Installation (Option)

    Illustrated Parts List HEATER PLUMBING INSTALLATION (OPTION) Figure 7-24. 7-54 LeeBoy Model 695 Motor Grader...
  • Page 249 Cut Off Valve, Heater Hot Water, 5/8" Hose 122702 Hose, Heater, 5/8 ID X 54" Lg. 117281 Hose, Heater, 5/8 ID X 60" Lg. 22B-10 Clamp, Hose #10 120561 Option, Cab Heat, QSB4.5 Tier 3 LeeBoy Model 695 Motor Grader 7-55...

  • Page 250: Rearview Mirrors And Reflectors (Option)

    Illustrated Parts List REARVIEW MIRRORS AND REFLECTORS (OPTION) SMV sign installation (12754774): SMV sign installation (12754742): Enclosed cab Canopy Cab Figure 7-25. 7-56 LeeBoy Model 695 Motor Grader...
  • Page 251 300-6 Washer, Flat, SAE, 3/8 SMV sign installa- (Option) tion (12754774): P70036 Sign, Slow Moving Vehicle (no rear attachments) 100-6-16-16-5F CSHH, 3/8-16 X 1, GR5, FT 12754775 SMV Sign Mounting Brkt. (no rear attachments) LeeBoy Model 695 Motor Grader 7-57...
  • Page 252 Illustrated Parts List Rearview Mirrors and Reflectors (Cont.) SMV sign installation (12754774): SMV sign installation (12754742): Enclosed cab Canopy Cab Figure 7-25 7-58 LeeBoy Model 695 Motor Grader...
  • Page 253 Illustrated Parts List Rearview Mirrors and Reflectors Parts List (Cont.) Item Part Number Qty. Description Remarks 300-6 Washer, Flat, SAE, 3/8 118-3 Washer, Lock, 3/8 302-4 Washer, Lock, 1/4 100-4-20-12-5F CSHH, 1/4-20 X 0.75, GR5, FT LeeBoy Model 695 Motor Grader 7-59...

  • Page 254: Seat Installation (Cab Only)

    Illustrated Parts List SEAT INSTALLATION (CAB ONLY) Figure 7-26. 7-60 LeeBoy Model 695 Motor Grader...
  • Page 255 Plate, Seat Mount 1009530 Tube, Seat Riser 1009334 Seat,Cloth 119-2 Washer, Flat, SAE, 5/16 100-5-18-20-5F CSHH, 5/16-18 X 1.25, GR5, FT 302-5 Washer, Lock, 5/16 200-5-18-5 Nut, Hex, 5/16-18, GR5 1009005 Assembly, Cloth Seat LeeBoy Model 695 Motor Grader 7-61...

  • Page 256: Radio Components

    Illustrated Parts List RADIO COMPONENTS Figure 7-27. 7-62 LeeBoy Model 695 Motor Grader...
  • Page 257 Radio With Detachable Front, CD, And Remote Control 116812 Pair of 4" Speakers 117549 Rubber Antenna Mounting 12755978 Speaker For Radio - 4" (Single) 12755928 Radio Installation 12755930 Radio Cover Plate - Bolt On Cab LeeBoy Model 695 Motor Grader 7-63...

  • Page 258: Foot Steps

    Illustrated Parts List FOOT STEPS 2 10 Figure 7-28. 7-64 LeeBoy Model 695 Motor Grader...
  • Page 259 Step, Bottom - Sawed Material 12754508 Bracket-Step-Top-Right Hand 36E-06ZI Nut, 3/8-16, Spinlock, Zinc 12754552 Installation, Step Package, G-Series (Both Sides) 12754572SRV Step Assembly, (One Side) - G-Series W/Wide Top Step 115466 Weldment, Step-Bottom 12754950 Top Step Weldment, Wide LeeBoy Model 695 Motor Grader 7-65...

  • Page 260: Canopy Installation

    Illustrated Parts List CANOPY INSTALLATION Detail A Figure 7-29. 7-66 LeeBoy Model 695 Motor Grader...
  • Page 261 Part Number Qty. Description Remarks 12757546 Installation Bolt on Canopy, FOPS/ROPS CAB 12754576 Cab Isolation Mount - Two Piece 100-14-9-80-8 CSHH, 7/8-9 X 5, GR8 200-14-9-8 Nut, Hex, 7/8-9, GR8 12754577 Washer, Isolator Mount LeeBoy Model 695 Motor Grader 7-67...

  • Page 262: Canopy Seat

    Illustrated Parts List CANOPY SEAT Figure 7-30. 7-68 LeeBoy Model 695 Motor Grader...
  • Page 263 Belt-Seat-W/Non-Adjust 10" Tether 3 In. Wide 114237 Mtg Kit - Seat Belt Tethers Shipped as a kit 100-5-18-20-5F CSHH, 5/16-18 X 1.25, GR5, FT Bolts to Seatdeck 302-5 Washer, Lock, 5/16 Bolts to Seatdeck LeeBoy Model 695 Motor Grader 7-69...

  • Page 264: Wiper (Cab And Canopy)

    Illustrated Parts List WIPER (CAB AND CANOPY) Figure 7-31. 7-70 LeeBoy Model 695 Motor Grader...
  • Page 265 Motor, Wiper, 12V 12756797 Arm, Driver, Wiper, WWJ, 68/85/108 12755048 Link, Connecting 12755036 Shaft, Wiper 1" Pivot 12755027 Mount Plate, Pivot Assembly 12755023 Arm, Wiper, 24 In. Pantograph, Blk. 12755024 Blade, Wiper, 28" Flex, Blk. LeeBoy Model 695 Motor Grader 7-71...

  • Page 266: Console And Controls Group

    Illustrated Parts List CONSOLE AND CONTROLS GROUP Figure 7-32. 7-72 LeeBoy Model 695 Motor Grader...
  • Page 267 Installation, Transmission Controls, RH. Bolt On Cab Figures 7-33 and 7-34 12756355 Installation, Pedestal, 10-Lever, Mid-Inlet Figures 7-35 to 38 12756476 Installation, Hand Throttle Fig. 7-39 1010529 Control Assembly, Park Brake, With 150 Bogie Fig. 7-40 LeeBoy Model 695 Motor Grader 7-73...

  • Page 268: Transmission Controls Installation

    Illustrated Parts List TRANSMISSION CONTROLS INSTALLATION Figure 7-33. 7-74 LeeBoy Model 695 Motor Grader...
  • Page 269 Transmission Controls Installation Parts List Item Part Number Qty. Description Remarks 12754809 Installation,Transmission 12754808 Assembly, Transmission Control Pedestal Bolts on Cab 119-2 Washer, Flat, SAE, 5/16 302-5 Washer, Lock, 5/16 200-5-18-5 Nut, Hex, 5/16-18, GR5 106517 Ball Joint-1/4In. LeeBoy Model 695 Motor Grader 7-75...

  • Page 270: Transmission Control Pedestal Assembly

    Illustrated Parts List TRANSMISSION CONTROL PEDESTAL ASSEMBLY Figure 7-34. 7-76 LeeBoy Model 695 Motor Grader...
  • Page 271 Washer, Flat, SAE, 1/4 302-4 Washer, Lock, 1/4 117-#10-24-8 CSSBH, #10-24 X 0.5 1010095 Plate, Spacer Wescon (not shown) 12754808 Assembly, Transmission Control Pedestal 204-4-20-5 Nut, Lock, Stover, 1/4-20, GR5 Stover nuts on back side of 12754810 LeeBoy Model 695 Motor Grader 7-77...
  • Page 272 Illustrated Parts List PEDESTAL INSTALLATION Figure 7-35. 7-78 LeeBoy Model 695 Motor Grader...
  • Page 273 1/2 - 13 All Thread - 2 Inch Long 350080 Pin, Clevis, 0.250 X 0.875 13L-01 Hairpin Cotter (Hitchpin) 1/16 116-3 Nut, Hex, 0.375-16 100-5-18-28-5 CSHH, 5/16-18 X 1.75, GR5 204-5-18-5 Nut, Lock, Stover, 5/16-18, GR5 100-5-18-32-5 CSHH, 5/16-18 X 2, GR5 LeeBoy Model 695 Motor Grader 7-79...

  • Page 274: Pedestal Installation

    Illustrated Parts List Pedestal Installation (Cont.) Figure 7-35. 7-80 LeeBoy Model 695 Motor Grader...
  • Page 275 CSHH, 1/4-20 X 1, GR5, FT 300-8 Washer, Flat, SAE, 1/2 118-5 Washer, Lock, 1/2 100-8-13-24-5 CSHH, 1/2-13 X 1.5, GR5 119-2 Washer, Flat, SAE, 5/16 302-5 Washer, Lock, 5/16 100-5-18-16-5F CSHH, 5/16-18 X 1, GR5, FT LeeBoy Model 695 Motor Grader 7-81...

  • Page 276: 10-Lever Subassembly Installation

    Illustrated Parts List 10-LEVER SUBASSEMBLY INSTALLATION Figure 7-36. 7-82 LeeBoy Model 695 Motor Grader...
  • Page 277 Thrust Bearing-Thick (0.125" Thick) 12742624 Extended Hand Lever, Right Front Side 12742625 Extended Hand Lever, Right Back Side 115742 Bell Crank Assembly, RH. 115741 Bell Crank Assembly, LH. 100-5-18-16-5F CSHH, 5/16-18 X 1, GR5, FT LeeBoy Model 695 Motor Grader 7-83...
  • Page 278 Illustrated Parts List 10-Lever Assembly Installation (Cont.) Figure 7-36. 7-84 LeeBoy Model 695 Motor Grader...
  • Page 279 Washer, Flat, SAE, 3/4 100-5-18-8-5F CSHH, 5/16-18 X 0.5, GR5, FT 301-5 Washer, Flat, USS, 5/16 504-3/8 Ring, Retaining, E-Ring, 3/8 Shaft, 0.039 GW 100-6-16-24-5F CSHH, 3/8-16 X 1.5, GR5, FT 118-3 Washer, Lock, 3/8 LeeBoy Model 695 Motor Grader 7-85...

  • Page 280: Turn Signal Installation

    Illustrated Parts List TURN SIGNAL INSTALLATION Figure 7-37. 7-86 LeeBoy Model 695 Motor Grader...
  • Page 281 Turn Signal Installation Parts List Item Part Number Qty. Description Remarks 402213 Housing, Cast, Turn Signal 400085 Signal Switch-Turn/High 61A-0504ZI Screw, Phillips, #5 X 1/2"L, Round Head, Self-Tapping 117-#10-24-8 CSSBH, #10-24 X 0.5 12756838 Install, Switch, Combination LeeBoy Model G-700 Motor Grader 7-87...

  • Page 282: Steering Wheel Assembly

    Illustrated Parts List STEERING WHEEL ASSEMBLY Figure 7-38. 7-88 LeeBoy Model 695 Motor Grader...
  • Page 283 Remarks 112662 Horn Button 100402 Nut-Steering Wheel-Fine Thread 115772 Steering Wheel, 14" 100-6-16-24-5F CSHH, 3/8-16 X 1.5, GR5, FT 118-3 Washer, Lock, 3/8 112663 Steering Column, 3.26 In. (100mm) 100397 Steering Control Unit-14.1 CI LeeBoy Model 695 Motor Grader 7-89...

  • Page 284: Hand Throttle Assembly

    Illustrated Parts List HAND THROTTLE ASSEMBLY TO HAND THROTTLE HAND THROTTLE Figure 7-39. 7-90 LeeBoy Model 695 Motor Grader...
  • Page 285 117-#10-24-8 CSSBH, #10-24 X 0.5 12754753 Plastic Cover, Hand Throttle 302-4 Washer, Lock, 1/4 300-4 Washer, Flat, SAE, 1/4 119-2 Washer, Flat, SAE, 5/16 12756476 Installation, Hand Throttle, Tier 2 12756453 Installation, Throttle Position LeeBoy Model 695 Motor Grader 7-91...

  • Page 286: Parking Brake

    Illustrated Parts List PARKING BRAKE Figure 7-40. 7-92 LeeBoy Model 695 Motor Grader...
  • Page 287 Switch, Low Pressure, 200 PSI 302-5 Washer, Lock, 5/16 100-5-18-32-5 CSHH, 5/16-18 X 2, GR5 100-5-18-16-5F CSHH, 5/16-18 X 1, GR5, Ft. 119-2 Washer, Flat, SAE, 5/16 113085 Momentary Switch, Long Stem 202-5-18-5 Nut, Hex, Jam, 5/16-18, GR5 LeeBoy Model 695 Motor Grader 7-93...

  • Page 288: 695 Detail Group

    Illustrated Parts List 695 DETAIL GROUP Figure 7-41. 7-94 LeeBoy Model 695 Motor Grader...
  • Page 289 Fig. 7-46 1008995 Assembly, Exterior Lights, 695 Fig. 7-44 115565 Installation - Tow Pin Figure 7-76 1009006 Group, Indicator Lights, 695 Group, Fig. 7-43 1014907 Decals, 695 (See the "Replacement Parts List" on page 7-4) Note: AWD Detail Group begins on page 7-187.

  • Page 290: Instrument Panels (And Electrical)

    Illustrated Parts List INSTRUMENT PANELS (AND ELECTRICAL) Figure 7-42. 7-96 LeeBoy Model 695 Motor Grader...
  • Page 291 200-4-20-5 Nut, Hex, 1/4-20, GR5 300-#10 Washer, Flat, SAE, #10 119-2 Washer, Flat, SAE, 5/16 900077 Washer, Lock, #10 302-5 Washer, Lock, 5/16 209-#10-24 Nut, Hex, Mach, #10-24 202-5-18-5 Nut, Hex, Jam, 5/16-18, GR5 LeeBoy Model 695 Motor Grader 7-97...

  • Page 292: Indicator Lights Group

    Illustrated Parts List INDICATOR LIGHTS GROUP Figure 7-43. 7-98 LeeBoy Model 695 Motor Grader...
  • Page 293 Illustrated Parts List Indicator Lights Group Parts List Item Part Number Qty. Description Remarks 1009006 Group, Indicator Lights, 695 Mounting 1010441 Plate, Indicator Lamp, Turbo 115720 Plug,Rocker Switch Blank 1010445 Lamp, Idec Indicator, Green 1010442 Lamp, Idec Indicator, Red 1010444...

  • Page 294: Exterior Light Assembly

    Illustrated Parts List EXTERIOR LIGHT ASSEMBLY Figure 7-44. 7-100 LeeBoy Model 695 Motor Grader...
  • Page 295 CSHH, 1/4-20 X 1, GR5, FT 100-5-18-12-5F CSHH, 5/16-18 X 0.75, GR5, FT 200-4-20-5 Nut, Hex, 1/4-20, GR5 200-5-18-5 Nut, Hex, 5/16-18, GR5 1008995 Assembly, Exterior Lights, 695 12754409 Enclosed ROPS / FOPS Canopy Cab LeeBoy Model 695 Motor Grader 7-101...

  • Page 296: Battery Installation

    Illustrated Parts List BATTERY INSTALLATION 20, 21, 22 Figure 7-45. 7-102 LeeBoy Model 695 Motor Grader...
  • Page 297 Cable, Battery, Positive To Positive, 17” 122797 Cable, Battery, Negative To Negative, 17” 200-6-16-5 Nut, Hex, 3/8-16 ,GR5 300-6 Washer, Flat, SAE, 3/8 302-6 Washer, Lock, 3/8 100-6-16-12-5F CSHH, 3/8-16 X 0.75, GR5, FT 121180 Latch, Battery Box, Tandem LeeBoy Model 695 Motor Grader 7-103...

  • Page 298: Brake Pedal Installation

    Illustrated Parts List BRAKE PEDAL INSTALLATION Main Frame shown for reference only Main Frame shown for reference only Figure 7-46. 7-104 LeeBoy Model 695 Motor Grader...
  • Page 299 Rod,Brake, Mico 1010381 Service, Brake, Mico Valve 100-5-18-16-5F Cshh,5/16-18 X 1,Gr5,Ft 302-5 Washer, Lock, 5/16 850098 Pin, Clevis, 0.375X1.125 95923983 Cotter Pin 200-5-18-5 Nut, Hex, 5/16-18, GR5 116108 Weldment, Spring Anchor 100151 Spring, Brake Pedal LeeBoy Model 695 Motor Grader 7-105...

  • Page 300: Shifter Base Assembly (With Switch)

    Illustrated Parts List SHIFTER BASE ASSEMBLY (WITH SWITCH) Shifter Base Assembly Shifter Base Assembly with Switch Figure 7-47. 7-106 LeeBoy Model 695 Motor Grader...
  • Page 301 CSHH, 1/4-20 X 1.25, GR5 300-4 Washer, Flat, SAE, 1/4 302-4 Washer, Lock, 1/4 200-4-20-5 Nut, Hex, 1/4-20, GR5 100-M14-2-30-8.8F CSHH, M14 X 2 X 30, C8.8, FT 302-10 Washer, Lock, 5/8 300-10 Washer, Flat, SAE, 5/8 LeeBoy Model 695 Motor Grader 7-107...

  • Page 302: Tank And Covers Group

    Illustrated Parts List TANK AND COVERS GROUP Figure 7-48. 7-108 LeeBoy Model 695 Motor Grader...
  • Page 303 Installation, Cowling, Turbo Fig. 7-50 12756497 Inst., Hyd. Mtr. Grd. Fig 7-51 12758174 Installation, Hose Covers Fig 7-51 1010254 Weldment, Tank, Fuel Fig. 7-49 and 51 12757873SRV Inst., Sensor, Fuel Level - 201 Fig. 7-49 LeeBoy Model 695 Motor Grader 7-109...

  • Page 304: Fuel System

    Illustrated Parts List FUEL SYSTEM 30, 31, 32 28, 29 Figure 7-49. 7-110 LeeBoy Model 695 Motor Grader...
  • Page 305 118-5 Washer, Lock, 1/2 102-M12-1.75-35-8.8F CSSH, M12 X 1.75 X 35, C8.8, FT 300-4 Washer, Flat, SAE, 1/4 302-4 Washer, Lock, 1/4 100-4-20-12-5F CSHH, 1/4-20 X 0.75, GR5, FT 120159 Installation, Fuel Tank, C8XCT LeeBoy Model 695 Motor Grader 7-111...

  • Page 306: Engine Cover Assembly

    Illustrated Parts List ENGINE COVER ASSEMBLY Figure 7-50. 7-112 LeeBoy Model 695 Motor Grader...
  • Page 307 Spring Shock Assembly-Side 200-5-18-5 Nut, Hex, 5/16-18, GR5 100-5-18-14-5F CSHH, 1/2-18 X 0.875, GR5, FT 100-5-18-10-5F CSHH, 1/2-18 X 0.625, GR5, FT 120495 Hood, Formed, Tier 3 100-8-13-12-5F CSHH, 1/2-13 X 0.75, GR5, FT LeeBoy Model 695 Motor Grader 7-113...
  • Page 308 Illustrated Parts List ENGINE COVER ASSEMBLY (CONT.) Figure 7-50. 7-114 LeeBoy Model 695 Motor Grader...
  • Page 309 300-6 Washer, Flat, SAE, 3/8 118-3 Washer, Lock, 3/8 100-6-16-12-5F CSHH, 3/8-16 X 0.75, GR5, FT 120193 Installation, Radiator Shroud, Turbo Tier-3 1010179 Weldment, Radiator Cover 120198 Installation, Hydraulic Tank 120211 Installation, Grille, Tier-3 LeeBoy Model 695 Motor Grader 7-115...

  • Page 310: Front Covering And Fuel Tank Assembly

    Illustrated Parts List FRONT COVERING AND FUEL TANK ASSEMBLY Figure 7-51. 7-116 LeeBoy Model 695 Motor Grader...
  • Page 311 Screw, 3/8-16 X 1, Spinlock, Zinc 300-8 Washer, Flat, SAE, 1/2 302-9 Washer, Lock, 9/16 100-8-13-20-5F CSHH, 1/2-13 X 1.25, GR5, FT 118714 Plate, RWD Bulkhead, Burnout 120159 Installation, Fuel Tank, C8XCT-3 12758174 Installation, Hose Covers LeeBoy Model 695 Motor Grader 7-117...

  • Page 312: Cummins Engine Group

    Illustrated Parts List CUMMINS ENGINE GROUP Figure 7-52. 7-118 LeeBoy Model 695 Motor Grader...
  • Page 313 Illustrated Parts List Cummins Engine Group Parts List Item Part Number Qty. Description Remarks 1008981 Assembly, Cummins Engine, 695 Fig. 7-53 to 7-60 1010325 Tier 3 Turbo Engine, Cummins, B4.5 T3 Dana Bogie Fig. 7-57 LeeBoy Model 695 Motor Grader 7-119...

  • Page 314: Cummins Engine Assembly

    Illustrated Parts List CUMMINS ENGINE ASSEMBLY Figure 7-53. 7-120 LeeBoy Model 695 Motor Grader...
  • Page 315 Installation, Heat Exhchange, Tier-3 120638 Weldment, Finger Guard, Tier 3 100-4-20-12-5F CSHH, 1/4-20 X 0.75, GR5, FT 302-4 Washer, Lock, 1/4 300-4 Washer, Flat, SAE, 1/4 120173 Sub-Assembly, Tier-3 Turbo, Cummins, QSB4.5 109668 Antifreeze, Green, Gallon LeeBoy Model 695 Motor Grader 7-121...

  • Page 316: Air Intake Assembly

    Illustrated Parts List AIR INTAKE ASSEMBLY 16 17 Figure 7-54. 7-122 LeeBoy Model 695 Motor Grader...
  • Page 317 120526 Rubber Reducer, 5"ID X 4"ID, Tier 3 120451 Reducer, Rubber, 4 ID 120736 Weldment, Air Tube, Tier 3 104711 Pre-cleaner 115340 Sender-Service Indicator 1008994 Assembly, Air Intake, 695 988962-02 Element, SEC, Air Filter LeeBoy Model 695 Motor Grader 7-123...

  • Page 318: Pump Drive Installation

    Illustrated Parts List PUMP DRIVE INSTALLATION Figure 7-55. 7-124 LeeBoy Model 695 Motor Grader...
  • Page 319 Pump Drive Coupling/Flex Plate (mounts to Engine) 302-M10 Washer, Lock, M10 100-M10-1.5-35-8.8F CSHH, M10 X 1.5 X 35, C8.8, FT 102-6-16-12-F CSHH, 3/8-16 X 0.75, FT 300-6 Washer, Flat, SAE, 3/8 114308 Pump Drive Install, C60-80 Turbo LeeBoy Model 695 Motor Grader 7-125...

  • Page 320: Engine Mounting

    Illustrated Parts List ENGINE MOUNTING Figure 7-56. 7-126 LeeBoy Model 695 Motor Grader...
  • Page 321 Nut, Hex, 5/8-11, GR8 100-M12-1.75-35-8.8F CSHH, M12 X 1.75 X 35, C8.8, FT 118-5 Washer, Lock, 1/2 120533 Engine Mount, Right, Tier-3 Turbo 120534 Engine Mount, Left, Tier-3 Turbo 120169 Installation, Engine Mounts, C8XCT-3 LeeBoy Model 695 Motor Grader 7-127...

  • Page 322: Cummins Engine Subassembly

    Illustrated Parts List CUMMINS ENGINE SUBASSEMBLY Figure 7-57. 7-128 LeeBoy Model 695 Motor Grader...
  • Page 323 Starter, Engine, Cummins QSB4.5 1010325-03 Alternator, Engine, Cummins QSB4.5 1008969 V-Belt, L4 45" X 0.50 118-5 Washer, Lock, 1/2 100-8-13-28-8 CSHH, 1/2-13 X 1.75, GR8 300-8 Washer, Flat, SAE, 1/2 120173 Sub-Assembly, Tier-3 Turbo, Cummins, QSB4.5 LeeBoy Model 695 Motor Grader 7-129...

  • Page 324: Turbo Muffler Installation

    Illustrated Parts List TURBO MUFFLER INSTALLATION Figure 7-58. 7-130 LeeBoy Model 695 Motor Grader...
  • Page 325 Illustrated Parts List Turbo Muffler Installation Parts List Item Part Number Qty. Description Remarks 115284 Muffler Assembly, All, Nelson (Warehouse) 115521 Clamp, Muffler, 3-1/4 Dia. - Cummins Engine 114397 Installation, Muffler, Turbo LeeBoy Model 695 Motor Grader 7-131...

  • Page 326: Heat Exchange Installation

    Illustrated Parts List HEAT EXCHANGE INSTALLATION Figure 7-59. 7-132 LeeBoy Model 695 Motor Grader...
  • Page 327 120460 Radiator Hose, Top, Tier-3 22b-28 #28 Hose Clamp (one shown) 12757895 Check Valve, 3/8 Mp - 1/4 MP 5000 Hexagon Pipe Coupling 2404 Male Connector 111740x31 Hyd. Hose 120172 Installation, Heat Exhchange, Tier-3 LeeBoy Model 695 Motor Grader 7-133...

  • Page 328: Engine Heater

    Illustrated Parts List ENGINE HEATER Figure 7-60. 7-134 LeeBoy Model 695 Motor Grader...
  • Page 329 Illustrated Parts List Engine Heater Parts List Item Part Number Qty. Description Remarks 95288 Block Heater, Thread In. 3905113 Cord LeeBoy Model 695 Motor Grader 7-135...

  • Page 330: Hydraulic Group

    Illustrated Parts List HYDRAULIC GROUP Figure 7-61. 7-136 LeeBoy Model 695 Motor Grader...
  • Page 331 Fig. 7-62 1010487 Kit, Hose, Main, With 150 Bogie Purchased as One (1) Kit 1010609 Schematic, 695 With Dana Bogie Axle See Section 6 for Schematic 115726 Hydraulic Steer/Brake Circuit, Twin Flow See Section 6 for Schematic LeeBoy Model 695 Motor Grader...

  • Page 332: Hydraulic Group - View 1 Of 4

    Illustrated Parts List HYDRAULIC GROUP - VIEW 1 OF 4 Figure 7-62. 7-138 LeeBoy Model 695 Motor Grader...
  • Page 333 102-M14-2.0-40-8.8F CSHH, M14X2.0 X 40, C8.8, FT 118-6 Washer, Lock, 5/8 1009952 Axle, Drive Assembly, Dana 150 Bogie See Figure 7-5 300-6 Washer, Flat, SAE, 3/8 118-3 Washer, Lock, 3/8 116-3 Nut, Hex, 0.375-16 LeeBoy Model 695 Motor Grader 7-139...

  • Page 334: Hydraulic Group - View 2 Of 4

    Illustrated Parts List HYDRAULIC GROUP - VIEW 2 OF 4 Figure 7-63. 7-140 LeeBoy Model 695 Motor Grader...
  • Page 335 110362 Gasket - B-Pad 118-5 Washer, Lock, 1/2 100-8-13-28-8 CSHH, 1/2-13 X 1.75, GR8 300-8 Washer, Flat, SAE, 1/2 120169 Installation, Engine Mounts See Figure 7-56 120199 Weldment, Hyd. Tank, Tier-3 See Figure 7-50 LeeBoy Model 695 Motor Grader 7-141...

  • Page 336: Hydraulic Group - View 3 Of 4

    Illustrated Parts List HYDRAULIC GROUP - VIEW 3 OF 4 Figure 7-64. 7-142 LeeBoy Model 695 Motor Grader...
  • Page 337 Nut, Hex, 5/16-18, GR5 200-6-16-5 Nut, Hex, 3/8-16, GR5 300-6 Washer, Flat, SAE, 3/8 115569 Filter Head-Suction-24FO 116158 Filter Element- Return- 25 Micron - Series 6 1010208 Weldment, Frame, 695, Dana Bogie See Figure 7-2 and 7-3 LeeBoy Model 695 Motor Grader 7-143...

  • Page 338: Hydraulic Group - View 4 Of 4

    Illustrated Parts List HYDRAULIC GROUP - VIEW 4 OF 4 Figure 7-65. 7-144 LeeBoy Model 695 Motor Grader...
  • Page 339 100-4-20-36-5 CSHH, 1/4-20 X 2.25, GR5 100-4-20-60-5 CSHH, 1/4-20 X 3.75, GR5 115571 Filter Head-Return=20FO 115570 Filter-Suction-IO Micron-Long 119-2 Washer, Flat, SAE, 5/16 1010208 Weldment, Frame, 695, Dana Bogie See Figure 7-2 and 7-3 LeeBoy Model 695 Motor Grader 7-145...

  • Page 340: Centralized Test Port Block Installation

    Illustrated Parts List CENTRALIZED TEST PORT BLOCK INSTALLATION Figure 7-66. 7-146 LeeBoy Model 695 Motor Grader...
  • Page 341 Test Port Block W/ Studs 12756666 Plate, Test Port Mounting Bracket 12756671 Decal, Test Ports 118-3 Washer, Lock, 3/8 200-6-16-5 Nut, Hex, 3/8-16, GR5 100-6-16-12-5F CSHH, 3/8-16 X 0.75, GR5, FT 12756669 Installation, Centralized Test Port Block LeeBoy Model 695 Motor Grader 7-147...

  • Page 342: Hydraulic Valve Bank

    Illustrated Parts List HYDRAULIC VALVE BANK Figure 7-67. 7-148 LeeBoy Model 695 Motor Grader...
  • Page 343 115372 Weldment, Control Valve Body 120141 Control Valve Assembly, 10-Spool 12754722 Plate, Control Valve Mounting 115732 Screw, 3/8-16 X 1, Spinlock, Zinc 36E-06ZI Nut, 3/8-16, Spinlock, Zinc 115940 Install., 10-Spool Valve Assembly W/Mid Inlet LeeBoy Model 695 Motor Grader 7-149...

  • Page 344: Manifold Valve-End Mechanism Kits

    Illustrated Parts List MANIFOLD VALVE-END MECHANISM KITS Spool section P/N 12757442 Spool section P/N 12757441 Figure 7-68. 7-150 LeeBoy Model 695 Motor Grader...
  • Page 345 Spring, Float Section, Pushes Against Balls 116418 Spacer-Cap,Spool 116419 Spacer, Flat Spool 116415 Spool End-Detent Pin, Float Section 100472 A.R. O-Ring, Between Control Valve Sections 107981 A.R. Poppet, Husco Power Sec. 107982 A.R. Poppet Spring, Husco Power Sec. LeeBoy Model 695 Motor Grader 7-151...

  • Page 346: Hydrostatic Drive Pump Installation

    Illustrated Parts List HYDROSTATIC DRIVE PUMP INSTALLATION Figure 7-69. 7-152 LeeBoy Model 695 Motor Grader...
  • Page 347 302-5 Washer, Lock, 5/16 200-4-28-5 Nut, Hex, 1/7-28, GR5 114308 Pump Drive Install., C60-80 Turbo 302-M10 Washer, Lock, M10 100-M10-1.5-35-8.8F CSHH, M10 X 1.5 X 35, C8.8, FT 12756277 Installation, Hydrostatic Pump, NAFTA, RWD LeeBoy Model 695 Motor Grader 7-153...

  • Page 348: Option Group

    Illustrated Parts List OPTION GROUP Figure 7-70. 7-154 LeeBoy Model 695 Motor Grader...
  • Page 349 Option Group Parts List Item Part Number Qty. Description Remarks 1008999 Group, Front Axle AWD, 695 See Figures 7-71 and 72 1009029 Group, Hydraulic AWD, 695 See Figures 7-73 to 7-75 111927SRV Option - Front Tow Hitch Pkg. See Figure 7-76 12758165 Option, 7 Ft.

  • Page 350: Awd Wheels And Front Axle (Option)

    Illustrated Parts List AWD WHEELS AND FRONT AXLE (OPTION) Figure 7-71. 7-156 LeeBoy Model 695 Motor Grader...
  • Page 351 (same P/N for both Wheels) 100518R Tire & Wheel Assembly, 15 X 19.5, RH 100377 Lug Nut, FWD, Dyneer - 20 mm 117186 Assembly, AWD Axle, C-Series Grader 116842 Screw, 1/4-20 X 3/4, Spinlock LeeBoy Model 695 Motor Grader 7-157...
  • Page 352 Illustrated Parts List AWD FRONT AXLE ASSEMBLY (OPTION) Figure 7-72. 7-158 LeeBoy Model 695 Motor Grader...
  • Page 353 Thrust Washer, Brass 100365 Frame Wheel, Motor 100376 Fwd Wheel Motor, Dyneer 111E-0808 Connector, Straight Thread #8 100364 Bushing, FWD Kingpin, Brass 100381 Tube Clamp, Dyneer FWD 100378 Tube, Left, FWD 2B-04 Grease Fitting LeeBoy Model 695 Motor Grader 7-159...

  • Page 354: Awd Front Axle Assembly (Option)

    Illustrated Parts List AWD Front Axle Assembly (Option) Figure 7-72. 7-160 LeeBoy Model 695 Motor Grader...
  • Page 355 Qty. Description Remarks 100379 Tube, Right, FWD 119673 Nylon Bushing, Wheel Lean 112878 Set Screw, Special - FWD Frame 100222 CONN NUT, 1 1/4-12 X 2 IN HI-NUT, 117237 INST., Axle, Front, AWD, 2005 LeeBoy Model 695 Motor Grader 7-161...

  • Page 356: Awd Hydraulic Group (Option)

    Illustrated Parts List AWD HYDRAULIC GROUP (OPTION) Figure 7-73. 7-162 LeeBoy Model 695 Motor Grader...
  • Page 357 Motor, Hyd., 4.92 Cir., 2-Speed Fig. 7-62 1010487 Kit, Hose, Main, With 150 Bogie Purchased as One (1) Kit 1010609 Schematic, 695 With Dana Bogie Axle See Section 6 115726 Hydraulic Steer/Brake Circuit, Twin Flow See Section 6 1010986 Kit, Hose, AWD 695...

  • Page 358: Awd Hydrostatic Pumps (Option)

    Illustrated Parts List AWD HYDROSTATIC PUMPS (OPTION) 114308 Shown for Reference Only Figure 7-74. 7-164 LeeBoy Model 695 Motor Grader...
  • Page 359 Pump Hydraulic NAFTA-AWD-FR S90-55CC-B-Pad 100500 Rod End Ball Joint, 3/8" 56B-0692ZI Rod Threaded - 0.38 X 24 UNF X 11 100-8-13-28-8 CSHH, 1/2-13 X 1.75, GR8 202-6-24-5 Nut, Hex, Jam, 3/8-24, GR5 113706 Pump Lever, Modified, FWD LeeBoy Model 695 Motor Grader 7-165...

  • Page 360: Awd Valve Assembly (Option)

    Illustrated Parts List AWD VALVE ASSEMBLY (OPTION) Figure 7-75. 7-166 LeeBoy Model 695 Motor Grader...
  • Page 361 Lockwasher 5/16 USS GR 5 ZINC 14A-06ZI Lockwasher 3/8 USS GR 5 ZINC 111E-1212 Adapter Straight - #12 male JIC x #12 male O-RING 111E-0810 Adapter #10 O-RING TO #8 JIC 988821-11 Plug, SAE #4 (unserviceable part) LeeBoy Model 695 Motor Grader 7-167...

  • Page 362: Front Tow Hitch Assembly (Option)

    Illustrated Parts List FRONT TOW HITCH ASSEMBLY (OPTION) Figure 7-76. 7-168 LeeBoy Model 695 Motor Grader...
  • Page 363 Item Part Number Qty. Description Remarks 112797 7' Front Blade-Formed 12754678 Weldment, Rear Hitch Pin 111927SRV Option - Front Tow Hitch Pkg. 112573 Plate - Bottom Front Tow Hitch Plates are welded to 112797 LeeBoy Model 695 Motor Grader 7-169...

  • Page 364: Front Attachment Lifting Arrangement (Option)

    Illustrated Parts List FRONT ATTACHMENT LIFTING ARRANGEMENT (OPTION) Figure 7-77. 7-170 LeeBoy Model 695 Motor Grader...
  • Page 365 Weldment, Bottom Pusharm Linkage 1012072 Weldment, Pivot Pin, Bottom Push Arm Mount 12758118 Front Attachment Mounting Plate Weldment 140610 Fitting, Lube, Str., 1/4"-28 101-8-13-22-8F CSHH, Hvy., 1-8 X 5.25, GR5, FT 300-8 Washer, Flat, SAE, 1/2 LeeBoy Model 695 Motor Grader 7-171...

  • Page 366: Front Blade And Scarifier (Option)

    Illustrated Parts List FRONT BLADE AND SCARIFIER (OPTION) 7A, 7B, 7C Figure 7-78. 7-172 LeeBoy Model 695 Motor Grader...
  • Page 367 13L-02ZI Cotter Pin - Front Scarfier Retainer 102882 A.R. Assembly, Shank & Tooth 140610 Fitting, Lube, Str., 1/4"-28 12758165 Option, 7 Ft. Dozer With Float, G7 12758166 Option, 8 Ft. Dozer With Float, G7 LeeBoy Model 695 Motor Grader 7-173...

  • Page 368: 7-Tooth Rear Ripper Assembly (Option)

    Illustrated Parts List 7-TOOTH REAR RIPPER ASSEMBLY (OPTION) Figure 7-79. 7-174 LeeBoy Model 695 Motor Grader...
  • Page 369 (not all pairs are shown) 116250 Mtg. Pin-Pull Link To Upright 116249 Mtg. Pin-Pull Link To Box 116251 Mtg. Pin-Linkage Bar To Upright 100529 Washer, Three Inch 12756515 Subassembly, Wide Ripper Box 12756521 Option, Installation, 7-Tooth LeeBoy Model 695 Motor Grader 7-175...

  • Page 370: Protective Equipment (Option)

    Illustrated Parts List PROTECTIVE EQUIPMENT (OPTION) Figure 7-80. 7-176 LeeBoy Model 695 Motor Grader...
  • Page 371 Illustrated Parts List Protective Equipment Parts List Item Part Number Qty. Description Remarks 12757468 Weldment, Vandalism Cover, Pedestal 12756252 Cover-Vandalism-Side Console-Welded LeeBoy Model 695 Motor Grader 7-177...

  • Page 372: Accelerator Pedal Assembly (Option)

    Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY (OPTION) Figure 7-81. 7-178 LeeBoy Model 695 Motor Grader...
  • Page 373 Part Number Qty. Description Remarks 12756450 Pedal, Throttle Control 12755022 Spacer, OD=5/8", ID=13/32", L=1/2" 100-5-18-24-5 CSHH, 5/16-18 X 1.5, GR5 119-2 Washer, Flat, SAE, 5/16 302-5 Washer, Lock, 5/16 200-5-18-5 Nut, Hex, 5/16-18, GR5 LeeBoy Model 695 Motor Grader 7-179...

  • Page 374: Air Conditioner Installation (Option)

    Illustrated Parts List AIR CONDITIONER INSTALLATION (OPTION) Figure 7-82. 7-180 LeeBoy Model 695 Motor Grader...
  • Page 375 CSHH, 3/8-16 X 1.5, GR5 300-6 Washer, Flat, SAE, 3/8 118-3 Washer, Lock, 3/8 200-6-16-5 NUT, HEX, 3/8-16, GR5 100-6-16-16-5F CSHH, 3/8-16 X 1, GR5, FT 100-6-16-80-5 CSHH, 3/8-16 X 5, GR5 100-6-16-32-5 CSHH, 3/8-16 X 2, GR5 LeeBoy Model 695 Motor Grader 7-181...

  • Page 376: A/C Evaporator Assembly Cab Unit (Option)

    Illustrated Parts List A/C EVAPORATOR ASSEMBLY CAB UNIT (OPTION) Figure 7-83. 7-182 LeeBoy Model 695 Motor Grader...
  • Page 377 Illustrated Parts List A/C Evaporator Assembly Cab Unit Parts List Item Part Number Qty. Description Remarks 12755500 Formed Hose 12755499 Coupler 12755497 Gasket 36745-20 Knob 12755488 Cut Hose 12755065 Grommet LeeBoy Model 695 Motor Grader 7-183...

  • Page 378: A/C Condensor Assembly (Option)

    Illustrated Parts List A/C CONDENSOR ASSEMBLY (OPTION) Figure 7-84. 7-184 LeeBoy Model 695 Motor Grader...
  • Page 379 A/C Condensor Assembly Parts List Item Part Number Qty. Description Remarks 12755063 A/C Condenser Coil, Bolt On Cab 12755075-01 Assembly, Fan, Condenser 12755065 Grommet 12755064 Grommet 12755078 Relay, A/C Condenser Assembly 12755075 Condenser Assembly LeeBoy Model 695 Motor Grader 7-185...

  • Page 380: Dead Engine Steering Assembly (Option)

    Illustrated Parts List DEAD ENGINE STEERING ASSEMBLY (OPTION) Figure 7-85. 7-186 LeeBoy Model 695 Motor Grader...
  • Page 381 Hose Assembly 112A-08 Swivel Adapter 45 DEG - #8 MJIC x #8 FJIC 112B-08 Adapter 90 Deg., #8 Female To #8 130B-03 Terminal, #10 Ring, 16-14 AWG 12757266 Inst., Secondary Steering 12757267 Option, Secondary Steering LeeBoy Model 695 Motor Grader 7-187...

  • Page 382: Awd Detail Group (Option)

    Illustrated Parts List AWD DETAIL GROUP (OPTION) Figure 7-86. 7-188 LeeBoy Model 695 Motor Grader...
  • Page 383 Fig. 7-76 1009006 Group, Indicator Lights, 695 Fig. 7-43 12757323 Inst., Cab Headlamps, Volvo Sty. Fig. 7-25 1008995 Assembly, Exterior Lights, 695 INST, Fig. 7-44 12756402 Hose Clamps, G86 Installation, C6X- Fig. 7-87 122773 C8X Battery INST., AWD Electrical Fig. 7-45...

  • Page 384: Awd Hose Clamp Installation (Option)

    Illustrated Parts List AWD HOSE CLAMP INSTALLATION (OPTION) Figure 7-87. 7-190 LeeBoy Model 695 Motor Grader...
  • Page 385 AWD Hose Clamp Installation Parts List Item Part Number Qty. Description Remarks 100210 Hold Down-2 Hose 110424 Bar, 8 Hose Hold Down 111544 Bar, 6 Hose Hold Down 115982 Bar, 4 Hose Hold Down, AWD LeeBoy Model 695 Motor Grader 7-191...

  • Page 386: Alphabetical Parts Index

    111E-1212 7-75 Adapter, Tee #8 JIC 112C-08 7-75 Adapter, Tee, 1/8-27 Female, Female, Male 115V-02 7-57 Adapter, Union, Double Swivel, -16 JIC / -16 JIC 6565-16-16 7-50 Adjusting Link, A/C Compressor Mount 120225 7-82 7-192 LeeBoy Model 695 Motor Grader...
  • Page 387 7-45, 7-86 23, 5 Assembly, Fan, Condenser 12755075-01 7-84 Assembly, Flow Divider, W/ Internal Relief Valve 117406 7-64 Assembly, Frame, 695, With Dana Bogie 1010209 Assembly, Front Attachment W/ Lifting Arms 12758133 7-77 Assembly, Front Lift Mount And Linkage 121198 7-77...
  • Page 388 Belt-Seat-W/Non-Adjust 10" Tether 12755010 7-30 Binary Switch, Cond. Assembly 12755077 7-82 Blade, Wiper, 28” Flex, Blk. 12755024 7-31 Blind Rivet 3/16 #68 76B-068 7-50 Block Heater, Thread In. 95288 7-60 Block, Cable End 113117 7-47 7-194 LeeBoy Model 695 Motor Grader...
  • Page 389 112813 7-34 Cable, Hyd Pump 88 In. 112815 7-34 Cap Hex, Dome 3/8 BLK 12755035 7-17, 7-16 12, 11 Cap Screw-Soc. Hd. Husco End Cap 112265 7-68 Cap Screw-Soc. Hd., Husco Valve 116411 7-68 LeeBoy Model 695 Motor Grader 7-195...
  • Page 390 73592 7-35 Control Knob-Scarifier 73588 7-35 7-35 Control Knob-Slide Shift 73593 Control Knob-V-Plow 73595 7-35 Control Lever, T-Handle 1009885 7-34 Control Rod Lower 1 And 10 Includes 78407 Rod End & Nut 78408 7-36 7-196 LeeBoy Model 695 Motor Grader...
  • Page 391 CSHH, 1/2-13 X 1.75, GR8 100-8-13-28-8 7-57, 7-63, 7-74 22D, 14 CSHH, 1/2-13 X 3, GR5 100-8-13-48-5 7-1, 7-9, 23, 7, 7-59 CSHH, 1/2-13 X 3.25, GR5 100-8-13-52-5 CSHH, 1/2-18 X 0.625, GR5, FT 100-5-18-10-5F 7-50 LeeBoy Model 695 Motor Grader 7-197...
  • Page 392 100-6-16-24-5 7-82 CSHH, 3/8-16 X 1.5, GR5, FT 100-6-16-24-5F 7-36, 7-38 52, 4 CSHH, 3/8-16 X 1.75, GR5 100-6-16-28-5 7-25 CSHH, 3/8-16 X 2, GR5 100-6-16-32-5 7-82 CSHH, 3/8-16 X 5, GR5 100-6-16-80-5 7-82 7-198 LeeBoy Model 695 Motor Grader...
  • Page 393 102-M12-1.75-35-8.8F 7-49 Cup Holder, 3.0, 2.875 MTG, HLE, Blk. 12755046 7-16, 7-18 12, 26 Cut Hose 12755488 7-83 Cut Off Valve, Heater Hot Water, 5/8” Hose 108612 7-24 Cutting Edge 60 In. 100328 7-11 LeeBoy Model 695 Motor Grader 7-199...
  • Page 394 Engine Mount, Right, Tier-3 Turbo 120533 7-56 Engine Mount, Rubber Isolation, Two-Piece 113360 7-56 Extended Hand Lever, LH. Rear Side 12742623 7-36 Extended Hand Lever, Left Front Side 12742622 7-36 Extended Hand Lever, Right Back Side 12742625 7-36 7-200 LeeBoy Model 695 Motor Grader...
  • Page 395 FUSE-40 AMP-TYPE ATO/ATC 115911 7-23 FUSE-5 AMP-TYPE ATO/ATC 115905 7-21 FWD Wheel Motor, Dyneer 100376 7-72 Gasket 12755497 7-83 Gasket - B-Pad 110362 7-63 Gauge-4-in-1-Beede- Fog Resistant 12754521 7-35 Gauge-Tach/Hourmeter-Beede Fog Resistant- Note 12754596 7-35 LeeBoy Model 695 Motor Grader 7-201...
  • Page 396 7-84 Group, Cab, 695 1008982 7-20 Group, Canopy, 695 1008983 7-20 Group, Decals, 695 1014907 7-41 & 7-86 Group, Front Axle AWD, 695 1008999 7-70 Group, Hydraulic AWD, 695 1009029 7-70, 7-73, 2, 1, 7-74 Group, Hydraulic, 695 1010407 7-61,...
  • Page 397 7-73 & 7-74 Inst., AWD Hydrostatic Pumps, NAFTA 12756278 Inst., Axle, Front, AWD, 2005 117237 7-71, 7-72 2, Ref Inst., Cab Headlamps, Volvo Sty. 12757323 7-41, 7-86, 3, 4, 7-25 Inst., Electrical, Engine, Tier-3 120803 7-57 LeeBoy Model 695 Motor Grader 7-203...
  • Page 398 Installation, Hydraulic Tank 120198 7-50 Installation, Hydrostatic Pump, NAFTA, RWD 12756277 7-63, 7-69, 8, Ref, 7-61 Installation, Muffler, Turbo 114397 7-53, 7-58 5, Ref Installation, Pedestal, 10 Lever, Mid-Inlet 12756355 7-35, 7-32 Ref, 3 7-204 LeeBoy Model 695 Motor Grader...
  • Page 399 Kit-End Mechanism - Float 116406 7-68 A.R. Kit-End Mechanism, Power Section 116407 7-68 Knob 36745-20 7-83 Lamp, Idec Indicator, Amber 1010443 7-43 Lamp, Idec Indicator, Blue 1010444 7-43 Lamp, Idec Indicator, Green 1010445 7-43 LeeBoy Model 695 Motor Grader 7-205...
  • Page 400 Motor, Hyd, 4.92 Cir., 2-Speed 1000569 7-61 & 73; Ref; 7-62 Motor, Wiper, 12V 12755013 7-31 Mount Plate, Pivot Assembly 12755027 7-31 Mount, Lower-Gas Spring 116023 7-35 Mounting Plate, Indicator Lamp, Turbo 1010441 7-43 7-206 LeeBoy Model 695 Motor Grader...
  • Page 401 Nut, Hex, Jam, 3/8-24, GR5 202-6-24-5 7-74 Nut, Hex, Jam, 5/16-18, GR5 202-5-18-5 7-40, 7-42 13, 13 Nut, Hex, Jam, 5/16-24, GR5 202-5-24-5 7-36 Nut, Hex, Mach, #10-24 209-#10-24 7-42 Nut, Hex, Slotted, 1-14, GR5 206-16-14-5 LeeBoy Model 695 Motor Grader 7-207...
  • Page 402 PHMS, CROSS, #10-24 X 0.5, FT 122-#10-24-8F 7-43 Pin - For HD 12756510 7-79 Pin, Bogie Axle 1010060 Pin, Clevis, 0.375X1.125 850098 7-45 Pin, Clevis, 0.250 X 0.875 350080 7-35 Pin, Oscillation, C-Series 118405 7-208 LeeBoy Model 695 Motor Grader...
  • Page 403 Pump Hydraulic NAFTA-AWD-FR S90-55CC-B-Pad 12755993 7-74 Pump Hydraulic NAFTA-AWD-RR S90-75CC-C-Pad 12755994 7-74 Pump Lever, 90 Series, RWD 118813 7-69 Pump Lever, Modified, FWD 113706 7-74 Pump Mounting Plate 114521 7-55 Pump, Gear, C50-C76 100264 7-57 LeeBoy Model 695 Motor Grader 7-209...
  • Page 404 Round Tube, Air Intake, Tier 3 (Alum. 6.75”, 4” Dia.) 120522 7-54 Rubber Antenna 117547 7-27 Rubber Antenna Mounting 117549 7-27 Rubber Boot 96525 7-46 Rubber Mount-Radiator-Center Bond 109747 7-59 Rubber Reducer, 4”ID X 3”ID, Tier-3 120519 7-54 7-210 LeeBoy Model 695 Motor Grader...
  • Page 405 Rubber Reducer, 5”ID X 4”ID, Tier-3 120526 7-54 Scarifier Weldment, Right W/ Std. 111419 7-78 Schematic, 695 With Dana Bogie Axle 1010609 7-61 & 7-73 Screw, #10-24 X 0.63, SKT, HX, ES5BF 12755547 7-14 Screw, 0.25-20 X 0.625 TRUS, TORX...
  • Page 406 12756617 7-14 Standard Wheel Assembly 12.25 X 19.5 100512 Starter, Engine, Cummins QSB4.5 1010325-02 7-57 STD 50 Deg. Leaning Front Axle 117236 7-6, 7-5 2, 6 Steel Bushing, Trunnion 100220 7-8 & 7-9; 7-10 7-212 LeeBoy Model 695 Motor Grader...
  • Page 407 Tapered Bushing-Ball Joint 100224 7-1, 7-9 Ref, 14 Tee-Run-Str-20 111D-2020 7-50 Terminal, #10 Ring, 16-14 AWG 130B-03 7-85 Terminal, Male, Bullet, 0.156, 16-14 AWG, Blue 134B-156 7-23 Test Port Block W/ Studs 12756670 7-66 LeeBoy Model 695 Motor Grader 7-213...
  • Page 408 Union-24MO To 24MO 111P-2424 7-50 Valve Stem 20192233 Valve, Brake Charge 852740 7-61 & 7-73, Ref, 7-65 Valve, Selector 910080 7-40 V-Belt, L4 45” X 0.50 1008969 7-57 Vent, 3/8 MP, Alemite 12757883 7-49 7-214 LeeBoy Model 695 Motor Grader...
  • Page 409 7-51, 7-59, 17, 5, 7-64, 7-65, 20, 30, 7-81 Washer, Flat, SAE, 5/8 300-10 7-47 Washer, Flat, SAE, 7/16 300-7 Washer, Flat, SAE, 7/8 300-14 7-2, 7-3, 4, 13, 7-51 Washer, Flat, USS, 1/2 120-5 LeeBoy Model 695 Motor Grader 7-215...
  • Page 410 7, 4, 7-38, 7-44, 5, 15, 7-45, 7-46, 15, 11, 7-49, 7-50, 8A, 53, 7-51, 7-54, 15, 17, 7-59, 7-62, 15, 12, 7-64, 7-65, 25F, 12, 7-66, 7-77, 5, 19, 7-79, 7-82 27, 14 7-216 LeeBoy Model 695 Motor Grader...
  • Page 411 Weldment, Bottom Pusharm Linkage 12758123 7-77 Weldment, Bottom Right Cover 120490-CMG 7-50 Weldment, Bracket, Fail-Safe 121802 7-40 Weldment, Brake Pedal 1009676 7-46 Weldment, Brake Pedal Mount 112776 7-46 Weldment, Pivot Pin, Bottom Push Arm Mount 1012072 7-77 LeeBoy Model 695 Motor Grader 7-217...
  • Page 412 1010179 7-50 Weldment, Radiator Shroud, Turbo Tier-3 120194 7-50 Weldment, Rear Hitch Pin 12754678 7-76 Weldment, Right Side Door 120497 7-50 Weldment, Spring Anchor 116108 7-45 Weldment, Shifter Base, With Dana Bogie 1010627 7-47 7-218 LeeBoy Model 695 Motor Grader...
  • Page 413 Window Trim - Cab 107543 7-41 Wiper Ring, Control Valve Spool 109660 7-68 Wldmt., Artic Lock Pin 12757607 7-41 Worklight, 12V, Hanging 11039856 7-44, 7-45 3, 3 Xmas Tree Fastner, Blk. 12755033 7-18, 7-19 16, 16 LeeBoy Model 695 Motor Grader 7-219...
  • Page 414 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 http://www.leeboy.com Printed in the U.S.A.

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