LeeBoy 695 Manuals

Manuals and User Guides for LeeBoy 695. We have 1 LeeBoy 695 manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 695 Operation, Service And Parts Manual

LeeBoy 695 Operation, Service And Parts Manual (414 pages)

Motor Grader

Brand: LeeBoy | Category: Excavators | Size: 32.15 MB

Table of Contents

Table of Contents
5
Section 1

17
- Safety Precautions
  20
- Safety Label Locations
  24
- Safety Labels
  25
- Grader Specific Precautions
  26
  - Hot Material Precautions
    26
  - Hydraulic Systems Precautions
    26
  - Refueling Precautions
    26
  - Battery Precautions
    26
  - Tire Precautions
    27
  - Starting and Stopping Precautions
    28
  - Parking Precautions
    28
  - Braking Precautions
    28
  - Operating Precautions
    28
  - Storage Precautions
    29
  - Maintenance Precautions
    29
Section 2

31
- Information and Specifications
  31
- Limited Warranty Policy
  32
  - Warranty
    32
  - Limitations
    32
  - Items Not Covered
    33
  - Other Limitations
    33
- General Information
  35
  - Engine
    35
  - Electrical System
    36
  - Hydraulic System
    37
- Specifications Charts
  40
- Torque Specifications: Inch Fasteners
  43
- Torque Specifications: METRIC Fasteners
  44
- Hydraulic Fittings
  45
  - Tightening Flare Type Tube Fittings
    45
- Full Torque Nut Coupling Installation
  46
Section 3

51
- Component Location
  51
- Options
  56
- Side Control Panel
  60
- Steering Console
  64
- Control Levers
  68
- Throttle Control and Service Brake Pedals
  70
- Throttle Control/ Direction Control/Transfer Case Gear Levers
  72
- Parking Brake Knob
  74
Section 4

77
- General Information
  80
- Safety
  80
  - Operating Safety
    80
  - Parking Safety
    80
  - Operation
    80
- Break-In Procedures
  81
- Pre-Start Inspection
  81
  - Maintenance Safety
    82
- Receiving the Motor Grader
  82
- Preliminary Procedures
  83
  - Adjusting Pedestal/Steering Console
    83
  - Adjusting Operator's Seat
    83
- Door Operation - Cab Option Only
  84
  - Cab Door Handles
    84
  - Cab Door Release
    84
- Climate Control System
  85
  - Recirculated Air Control
    85
  - Defroster
    85
  - Heater
    85
  - Air Conditioning (A/C)
    85
  - Fan
    85
- Side Control Panel
  86
- Windshield Wipers
  87
  - Front Wiper
    87
  - Front Wiper Washer Fluid
    87
  - Rear Wiper
    87
  - Rear Wiper Washer Fluid
    87
- Lights
  87
  - Headlights
    87
  - Beacon Light
    87
  - Front Work Lights
    87
  - Rear Work Lights
    87
- Engine Operation
  88
  - Preliminary
    88
  - Engine Start-Up
    88
  - Engine Warm-Up
    88
  - Cold Weather Engine Start-Up (40°F or Below)
    88
  - Using Booster Batteries - 12 Volt System
    89
  - Stopping the Engine
    89
  - Adjusting Engine for High Elevation
    90
- Driving the Grader
  90
  - Grader Speeds
    90
  - Throttle Control
    90
- Braking
  90
  - Emergency Stopping
    90
  - Parking Brake
    90
- Parking the Grader
  91
- Detailed Operation
  91
  - Hydraulic Control Valve Levers
    91
  - Directional Control
    92
  - High/Low Transfer Case
    93
  - Drive System
    93
  - Front Moldboard Control (Option)
    93
- Transporting
  93
  - Preparing for Motor Grader Towing
    94
  - After Towing
    94
Section 5

97
- General Information
  100
- Routine Maintenance
  100
- Maintenance
  100
- Lubrication Points
  101
  - Grader Lubrication
    101
- Maintenance Schedule
  102
- Checks and Adjustments
  106
  - Checking Parking Brake
    106
  - Checking Oil Lines and Fittings
    106
  - Checking Air Intake Hoses
    106
  - Checking Window Washer Fluid Reservoir Level
    106
  - Cab Access Panel Door
    106
  - Checking the Drive Belt
    107
  - Checking Drawbar Ball and Socket
    107
  - Checking and Adjusting Toe-In
    107
  - Checking Neutral Start System
    109
- Battery Maintenance
  109
  - Master Disconnect Switch
    109
- Alternator
  110
  - Cleaning and Tightening Battery Terminal Connections/Terminals
    110
  - Checking Battery Electrolyte Level
    112
- Tire Maintenance
  112
  - Filling Tire with Air
    112
  - Changing Tires
    113
- Brake and Front End Maintenance
  113
  - Cleaning, Packing, and Adjusting the Front Wheel Bearings
    113
- Engine Maintenance
  115
- Transmission and Transfer Case Oil
  118
  - Checking Transfer Case Oil Level
    118
  - Drive Axle Information
    118
- Radiator and Coolant System
  118
  - Checking Radiator and Coolant Level
    118
  - Replacing Radiator/Oil Cooler Assembly
    119
- Fuel System
  120
  - Draining Fuel Tank
    120
  - Changing Engine Fuel Filter
    121
  - Checking and Cleaning Fuel Filler Cap
    121
- Hydraulic System
  122
- Rear Drive Housing
  126
  - Checking Rear Axle Oil Level
    126
- Electrical System
  126
  - Replacing Batteries
    126
  - Fuses and Relays
    127
- Component Replacement Procedures
  129
  - General Information
    129
  - Replacing Scarifier Tooth Shank
    129
  - Replacing Scarifier Tooth
    130
  - Replacing Articulate Cylinders
    130
  - Replacing Wheel Steering Cylinder
    131
  - Replacing Wheel Lean Cylinder
    132
  - Replacing Front Blade Lift Cylinder
    133
  - Replacing Scarifier Lift Cylinder
    133
  - Replacing Moldboard Slide Cylinder
    134
  - Replacing Moldboard Tilt Cylinder
    134
    
    Replacing Moldboard Angle Cylinders
    135
    
    Replacing Moldboard Lift Cylinders
    136
    
    Replacing Moldboard Cutting Edge
    136
    
    Replacing Control Valve Assembly
    137
  - Storage
    138
    
    Preparing Grader for Long-Term Storage
    138
  - Troubleshooting
    139
Section 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

151
- Electrical Schematics
  151
- Hydraulic Schematics (1010609)
  193
Section 7

195
- Replacement Parts List
  198
- Main Frame and Front Frame
  200
- Front Frame Assembly
  202
- Articulation Joint
  204
- Front Frame Hydraulic
  206
- Tire Assembly and Axles (W/Out AWD)
  208
- Frame and Front Axle Installation
  210
- Front Axle Assembly
  212
- Front Frame with Hydraulics
  216
- Blade Lift and Turntable Assembly
  218
- Ft. Moldboard (Standard)
  220
- Moldboard Assembly
  222
- Cab (Option) and Canopy
  224
- Door (for Enclosed Cab)
  226
- Door Latch Assembly (for Enclosed Cab)
  228
- Cab Glass (for Enclosed Cab)
  230
- Hatch (for Cab and Canopy)
  232
- Access Door Assembly (for Enclosed Cab)
  234
- Cab Interior (for Canopy)
  236
- Cab Interior Assembly (for Enclosed Cab)
  238
- Cab and Canopy Groups
  240
- Cab Assembly
  242
- Cowling Insulation Assembly
  244
- Defroster Fan (Option)
  246
- Heater Plumbing Installation (Option)
  248
- Rearview Mirrors and Reflectors (Option)
  250
- Seat Installation (Cab Only)
  254
- Radio Components
  256
- Foot Steps
  258
- Canopy Installation
  260
- Canopy Seat
  262
- Wiper (Cab and Canopy)
  264
- Console and Controls Group
  266
- Transmission Controls Installation
  268
- Transmission Control Pedestal Assembly
  270
- Pedestal Installation
  274
- 10-Lever Subassembly Installation
  276
- Turn Signal Installation
  280
- Steering Wheel Assembly
  282
- Hand Throttle Assembly
  284
- Parking Brake
  286
- 695 Detail Group
  288
- Instrument Panels (and Electrical)
  290
- Indicator Lights Group
  292
- Exterior Light Assembly
  294
- Battery Installation
  296
- Brake Pedal Installation
  298
- Shifter Base Assembly (with Switch)
  300
- Tank and Covers Group
  302
- Fuel System
  304
- Engine Cover Assembly
  306
- Front Covering and Fuel Tank Assembly
  310
- Cummins Engine Group
  312
- Cummins Engine Assembly
  314
- Air Intake Assembly
  316
- Pump Drive Installation
  318
- Engine Mounting
  320
- Cummins Engine Subassembly
  322
- Turbo Muffler Installation
  324
- Heat Exchange Installation
  326
- Engine Heater
  328
- Hydraulic Group
  330
- Hydraulic Group - View 1 of 4
  332
- Hydraulic Group - View 2 of 4
  334
- Hydraulic Group - View 3 of 4
  336
- Hydraulic Group - View 4 of 4
  338
- Centralized Test Port Block Installation
  340
- Hydraulic Valve Bank
  342
- Manifold Valve-End Mechanism Kits
  344
- Hydrostatic Drive Pump Installation
  346
- Option Group
  348
- AWD Wheels and Front Axle (Option)
  350
- AWD Front Axle Assembly (Option)
  354
- AWD Hydraulic Group (Option)
  356
- AWD Hydrostatic Pumps (Option)
  358
- AWD Valve Assembly (Option)
  360
- Front Tow Hitch Assembly (Option)
  362
- Front Attachment Lifting Arrangement (Option)
  364
- Front Blade and Scarifier (Option)
  366
- 7-Tooth Rear Ripper Assembly (Option)
  368
- Protective Equipment (Option)
  370
- Accelerator Pedal Assembly (Option)
  372
- Air Conditioner Installation (Option)
  374
- A/C Evaporator Assembly Cab Unit (Option)
  376
- A/C Condensor Assembly (Option)
  378
- Dead Engine Steering Assembly (Option)
  380
- AWD Detail Group (Option)
  382
- AWD Hose Clamp Installation (Option)
  384
  - Alphabetical Parts Index
    386

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