Chrysler 2005 Crossfire SRT6 Service Manual page 523

ZH
CONDITION
CLUTCH DISC BINDS ON INPUT
SHAFT SPLINES.
CLUTCH DISC RUSTED TO
FLYWHEEL AND/OR PRESSURE
PLATE.
PILOT BEARING SEIZED, LOOSE,
OR ROLLERS ARE WORN.
CLUTCH WILL NOT DISENGAGE
PROPERLY.
CLUTCH PEDAL SQUEAK.
CLUTCH MASTER OR SLAVE
CYLINDER PLUNGER DRAGGING
AND/OR BINDING
RELEASE BEARING IS NOISY.
POSSIBLE CAUSES
1. Clutch disc hub splines damaged
during installation.
2. Input shaft splines rough,
damaged, or corroded.
1. Clutch not used for an extended
period of time (e.g. long term
vehicle storage).
1. Bearing cocked during
installation.
2. Bearing defective.
3. Bearing not lubricated.
4. Clutch misalignment.
1. Low hydraulic clutch fluid level.
2. Clutch cover loose.
3. Clutch disc bent or distorted.
4. Clutch cover diaphragm spring
bent or warped.
5. Clutch disc installed backwards.
6. Clutch master or slave cylinder
failure.
1. Pivot pin loose.
2. Master cylinder bushing not
lubricated.
3. Pedal bushings worn out or
cracked.
1. Master or slave cylinder
components worn or corroded.
1. Release bearing defective or
damaged.
CLUTCH 6 - 5
CORRECTION
1. Clean, smooth, and lubricate hub
splines if possible. Replace disc if
necessary.
2. Clean, smooth, and lubricate
shaft splines if possible. Replace
input shaft if necessary.
1. Sand rusted surfaces with 180
grit sanding paper. Replace clutch
cover and flywheel if necessary.
1. Install and lubricate a new
bearing.
2. Install and lubricate a new
bearing.
3. Install and lubricate a new
bearing.
4. Inspect clutch and correct as
necessary. Install and lubricate a
new bearing.
1. Replace hydraulic clutch
components as necessary.
2. Follow proper bolt tightening
procedure.
3. Replace clutch disc.
4. Replace clutch cover.
5. Remove and install clutch disc
correctly.
6. Replace hydraulic components as
necessary.
1. Tighten pivot pin if possible.
Replace clutch pedal if necessary.
2. Lubricate master cylinder
bushing.
3. Replace and lubricate bushings.
1. Replace hydraulic clutch
components as necessary.
1. Replace release bearing/slave
cylinder.