Jeep 200 Cherokee Service Manual page 1319

11 - 6 EXHAUST SYSTEM AND TURBOCHARGER
REMOVAL AND INSTALLATION (Continued)
(3) Remove the air filter cover and the hose from
the turbocharger, remove the assembly.
(4) Raise the vehicle on a hoist.
(5) Drain the cooling system. Refer to Group 7,
Cooling System for the procedure.
(6) Remove the exhaust system support clamp
(Fig. 12).
Fig. 12 Exhaust System Inlet Pipe Connection
1 – EXHAUST INLET PIPE RETAINING BOLTS
2 – EXHAUST SYSTEM SUPPORT CLAMP
(7) Disconnect the exhaust system at the (3) bolt
flange (Fig. 12).
CAUTION: Heatshield is very sharp. Wear gloves to
prevent injury.
(8) Unstrap the exhaust downpipe heatshield (Fig.
13).
CAUTION: Heatshield is very sharp. Wear gloves to
prevent injury.
(9) Remove the exhaust downpipe heatshield by
pulling straight down.
(10) Disconnect the turbocharger oil return hose
from the engine block (Fig. 14).
(11) Lower the vehicle from the hoist.
(12) Disconnect the heater supply and return
hoses from the right side of the engine. Remove the
steel line support bracket from the top of the rocker
cover and position the assembly out of the way
(13) Remove the EGR vacuum supply hose from
the EGR valve.
(14) Remove the innercooler inlet and outlet hoses
from the engine.
2000 JEEP CHEROKEE
1 – EXHAUST MANIFOLD DOWNPIPE HEATSHIELD RETAINING
STRAPS
1 – VEHICLE UNDERBODY
2 – RIGHT ENGINE MOUNT THROUGHBOLT NUT
3 – TURBOCHARGER OIL RETURN HOSE
4 – EXHAUST MANIFOLD DOWNPIPE
5 – TURBOCHARGER
(15) Remove the (2) bolts holding the EGR tube to
the EGR valve.
Fig. 13 Exhaust Downpipe Heatshield
Fig. 14 Turbocharger Oil Return Hose
XJ