Adjustments; Clutch Cable - Lhd; Clutch Pedal Position Switch; Specifications - Chrysler 1998 Voyager Service Manual

6 - 16 CLUTCH

ADJUSTMENTS

CLUTCH CABLE — LHD
The manual transaxle clutch release system has a
unique self-adjusting mechanism to compensate for
clutch disc wear. This adjuster mechanism is located
within the clutch cable assembly. The preload spring
maintains tension on the cable. This tension keeps
the clutch release bearing continuously loaded
against the fingers of the clutch cover assembly.
ADJUSTER MECHANISM FUNCTION CHECK —
LHD
(1) With slight pressure, pull the clutch release
lever end of the cable to draw the cable taut. Push
the clutch cable housing toward the dash panel (With
less than 20 lbs. of effort, the cable housing should
move 30-50mm.). This indicates proper adjuster
mechanism function. If the cable does not adjust,
determine if the mechanism is properly seated on the
bracket.
(2) If the adjust mechanism functions properly,
route cable to the transaxle.
(3) Insert cable into transaxle and through clutch
release lever. Ensure the cable is routed through the
smaller hole in the transaxle deck (Fig. 10).
(4) Pull down on cable and insert cable retaining
clip onto clutch cable end.
(5) Check clutch pedal position switch operation.

CLUTCH PEDAL POSITION SWITCH

The clutch pedal position switch is mounted to a
bracket located behind the clutch pedal. The switch
is held in place by four plastic wing tabs.
The clutch pedal position switch IS NOT adjust-
able. The pedal blade contacts the switch in the down
position.

SPECIFICATIONS

CLUTCH TIGHTENING REFERENCE

2.0/2.4 LITER GASOLINE ENGINE
DESCRIPTION
Drive Plate Bolts . . . . . . . . . . . . 95 N·m (70 ft. lbs.)
Lower Trans. Cover . . . . . . . . . 12 N·m (105 in. lbs.)
Modular Clutch Bolts . . . . . . . . . 74 N·m (55 ft. lbs.)
Upper Trans. Cover . . . . . . . . . 12 N·m (105 in. lbs.)
2.5 LITER DIESEL ENGINE
DESCRIPTION
Flywheel Bolts . . . . . . . . . . . . . . 95 N·m (70 ft. lbs.)
Lower Trans. Cover . . . . . . . . . 12 N·m (105 in. lbs.)
Clutch Pressure Plate Bolts . . . . 27 N·m (20 ft. lbs.)
Upper Trans. Cover . . . . . . . . . 12 N·m (105 in. lbs.)
NS/GS
TORQUE
TORQUE