Quick Connect Coupling - Rhd; Slave Cylinder Assembly - Rhd - Chrysler 1998 Voyager Service Manual

6 - 12 CLUTCH
REMOVAL AND INSTALLATION (Continued)
Fig. 16 Clutch Master Cylinder — RHD
QUICK CONNECT COUPLING — RHD
CAUTION: Do not actuate the master cylinder or
step on the clutch pedal before the quick connect
coupling is joined, or an over pressure condition
could result in damage to the master cylinder, the
quick connect coupling, or the dash panel.
REMOVAL
1. Disconnect the quick connect coupling by lightly
pushing down on the black release collar on the male
side of the quick connect coupling while separating it
from the female side of the quick connect coupling
(Fig. 14).
INSTALLATION
1. Connect the male side of the quick connect cou-
pling (part of the master cylinder assembly) by hold-
ing the clutch tube at the rear and inserting it into
the female side of the quick connect coupling (part of
the slave cylinder assembly) until an audible click is
heard (Fig. 14). Do not push on the black release
collar on the male side of the quick connect
coupling while inserting it into the female side
of the quick connect coupling.
2. Confirm the connection by pulling firmly on the
clutch tube.
MASTER CYLINDER SYSTEM — RHD
REMOVAL
(1) Disconnect the quick connect coupling. Refer to
the "Quick Connect Coupling" removal and installa-
tion procedure in this section.
(2) Remove the master cylinder pushrod from the
clutch pedal pin by prying between the self-retaining
snap-on bushing, located in the master cylinder
pushrod, and the clutch pedal pin (Fig. 15).
(3) Disconnect the hydraulic line from the weld
stud clips (Fig. 14).
(4) Remove the rubber grommet at the master cyl-
inder pass through in the dash panel (Fig. 16).
(5) Remove the master cylinder assembly from the
engine compartment by rotating it clockwise from the
12 o'clock lock position to the 2 o'clock unlock posi-
tion and pulling the master cylinder out tilted 20
degrees down. NOTE: A "Twist and Lock" type
mechanism is used to secure the master cylin-
der to the clutch pedal bracket which is
attached to the dash panel.
INSTALLATION
(1) Position the master cylinder assembly to the
clutch pedal bracket by tilting it 20 degrees upward
and at the 2 o'clock unlocked position.
(2) Rotate the master cylinder counterclockwise to
the 12 o'clock locked position.
(3) Install the rubber grommet into the dash panel
at the master cylinder pass through (Fig. 16).
(4) Connect the hydraulic line to the weld stud
clips in the engine compartment (Fig. 14).
(5) Connect the quick connect coupling. Refer to
the "Quick Connect Coupling" removal and installa-
tion procedure in this section.
(6) Install the self-retaining snap-on bushing into
the master cylinder pushrod, if necessary.
(7) Install the master cylinder pushrod with self-
retaining snap-on bushing onto the clutch pedal pin
by pressing it onto the clutch pedal pin until seats in
the groove of the clutch pedal pin.
SLAVE CYLINDER ASSEMBLY — RHD
REMOVAL
1. Disconnect the quick connect coupling. Refer to
the "Quick Connect Coupling" removal and installa-
tion procedure in this section.
2. Remove the nut and washer assemblies (2)
retaining the slave cylinder and mounting bracket
assembly to the transaxle (Fig. 14).
3. Remove the slave cylinder assembly from the
transaxle.
NS/GS