Chrysler Stratus RHD 1997 Manuals

Manuals and User Guides for Chrysler Stratus RHD 1997. We have 1 Chrysler Stratus RHD 1997 manual available for free PDF download: Interactive Electronic Service Manual

Chrysler Stratus RHD 1997 Interactive Electronic Service Manual

Chrysler Stratus RHD 1997 Interactive Electronic Service Manual (1534 pages)

Brand: Chrysler | Category: Automobile | Size: 44.53 MB

Table of Contents

Base Brake System

97
- Fluid Capacities
  3
- Maintenance Schedules
  4
  - Schedule—B
    5
- Jump Starting, Hoisting and Towing
  8
  - Hoisting Recommendations
    9
  - Service Procedures
    10
  - Service Procedures
    12
  - Service Procedures
    15
  - Service Procedures
    16
  - Front Suspension
    19
  - Rear Suspension
    56
  - Table of Contents
    97
- Description and Operation
  
  98
  - Front Disc Brakes
    99
  - Rear Drum Brakes
    99
  - Rear Wheel Hub and Bearing Assembly
    103
  - Red Brake Warning Lamp
    103
  - Stop Lamp Switch
    103
- Diagnosis and Testing
  
  104
  - Brake System Basic Diagnosis Guide
    104
  - Brake System Diagnosis Charts
    105
  - Brake Noise
    108
  - Drum Brake Automatic Adjuster Operation
    109
  - Proportioning Valves
    111
  - Red Brake Warning Lamp Test
    114
  - Stop Lamp Switch Test Procedure
    114
- Service Procedures
  
  114
  - Brake Bleeding
    114
  - Brake Fluid Level Check
    114
  - Brake Rotor Machining
    117
  - Master Cylinder Bleeding
    117
- Removal and Installation
  
  120
  - Front Brake Shoes
    122
  - Rear Brake Drum
    125
  - Rear Brake Shoes
    126
  - Rear Brake Support Plate
    131
  - Rear Brake Wheel Cylinder
    133
  - Rear Hub and Bearing
    134
  - Vacuum Booster 2.0 and 2.4 Ltr. Engine
    137
  - Vacuum Booster 2.5 Ltr. Engine
    140
- Disassembly and Assembly
  
  156
  - Brake Fluid Level Switch
    157
  - Front and Rear Disc Brake Caliper
    157
  - Wheel Cylinder Rear Drum Brake
    163
- Cleaning and Inspection
  
  163
  - Front Disc Brake Component Inspection
    163
  - Rear Drum Brakes
    163
  - Rear Wheel Hub and Bearing Assembly
    165
- Adjustments
  
  166
  - Parking Brake Adjustment
    166
  - Rear Drum Brake Shoe Adjustment
    166
- Specifications
  
  170
  - Brake Actuating System
    170
  - Brake Fastener Torque Specifications
    170
  - Brake Fluid
    170
- Special Tools
  
  171
  - Base Brake System
    171
Clutch

194
- Description and Operation
  
  195
  - Clutch Cable
    195
- Diagnosis and Testing
  
  197
  - Clash-Into-Reverse Complaints
    200
  - Clutch Chatter Complaints
    200
  - Drive Plate Misalignment
    200
- Removal and Installation
  
  200
  - Clutch Cable
    200
  - Release Bearing and Fork
    202
- Cleaning and Inspection
  
  203
  - Cleaning Precautions
    203
  - Clutch Contamination
    203
- Adjustments Clutch Cable
  
  203
  - Clutch Pedal Position Switch
    204
- Specifications
  
  204
  - Nv T350 (A-578) Clutch Tightening
    204
  - Reference
    204
Cooling System

206
- General Information
  
  207
  - Accessory Drive Belts
    208
  - Coolant Recovery System (Crs)
    209
  - Coolant
    209
  - Cooling System Fans
    212
  - Cooling System
    212
  - Engine Block Heater
    212
  - External Transmission Oil Cooler-2.5L Engine
    212
    
    Engines
    212
- Description and Operation
  
  212
  - Coolant Performance
    213
  - Cooling System Pressure Cap
    213
  - Water Pump-2.0/2.4L Engines
    215
  - Water Pump-2.5L Engine
    215
- Diagnosis and Testing
  
  216
  - Cooling System Diagnosis
    216
  - Cooling System Flow Check
    222
  - Engine Thermostat Testing
    222
  - Low Coolant Level Aeration
    224
  - Pressure Cap to Filler Neck Seal Pressure Relief Check
    224
  - Pressure Testing Cooling System
    224
    
    Pressure Cap
    224
  - Temperature Gauge Indication
    225
- Service Procedures
  
  226
  - Adding Additional Coolant
    226
  - Draining Cooling System
    226
  - Refilling Cooling System
    226
  - Routine Coolant Level Check
    226
  - Servicing Coolant Level
    226
- Removal and Installation
  
  227
  - Engines
    227
  - Radiator Fan, Motor and Shroud
    232
- Cleaning and Inspection
  
  236
  - Accessory Drive Belt Inspection
    236
  - Chemical Cleaning
    237
- Special Tools
  
  238
  - Cooling
    238
- Specifications
  
  238
  - Torque
    238
- Adjustments
  
  238
Cooling System

240
- General Information
  
  241
  - Accessory Drive Belts
    242
  - Coolant Recovery System (Crs)
    243
  - Coolant
    243
  - Cooling System Pressure Cap
    245
  - Cooling System
    245
  - Engine Block Heater
    246
  - External Transmission Oil Cooler
    246
    
    L Engine
    246
- Description and Operation
  
  246
  - Coolant Performance
    247
  - Cooling System Pressure Cap
    247
  - Water Pump-2.0/2.4L Engines
    249
  - Water Pump-2.5L Engine
    249
- Diagnosis and Testing
  
  250
  - Cooling System Diagnosis
    250
  - Cooling System Flow Check
    256
  - Engine Thermostat Testing
    256
  - Low Coolant Level Aeration
    258
  - Pressure Cap to Filler Neck Seal Pressure Relief Check
    258
  - Pressure Testing Cooling System
    258
    
    Pressure Cap
    258
  - Temperature Gauge Indication
    259
- Service Procedures
  
  260
  - Adding Additional Coolant
    260
  - Draining Cooling System
    260
  - Refilling Cooling System
    260
  - Routine Coolant Level Check
    260
  - Servicing Coolant Level
    260
- Removal and Installation
  
  261
  - Radiator Draincock
    265
  - Radiator Fan, Motor and Shroud
    266
  - Water Pump-2.0/2.4L Engines
    270
  - Water Pump-2.5L Engine
    270
- Cleaning and Inspection
  
  270
  - Accessory Drive Belt Inspection
    270
- Adjustments
  
  271
  - Chemical Cleaning
    271
  - Belt Tension Gauge Method
    271
- Specifications
  
  272
  - Cooling System Capacity
    272
  - Torque
    272
- Special Tools
  
  272
  - Cooling
    272
Battery

274
- Description and Operation
  
  275
  - Battery Blanket Heater
    275
  - Battery Ignition off Draw (Iod)
    275
  - Charging Time Required
    275
- Diagnosis and Testing
  
  275
  - Battery Blanket Heater Inspection
    275
  - Battery Discharging
    276
  - Battery Ignition off Draw Tests
    277
  - Battery Load Test
    278
  - Battery Open Circuit Voltage Test
    280
- General Information
  
  275
- Service Procedures
  
  280
  - Battery Charging
    280
  - Charging Completely Discharged Battery
    281
  - Visual Inspection and Service
    281
- Removal and Installation
  
  281
  - Battery Tray
    282
  - Battery
    282
- Specifications
  
  283
  - Battery Specifications
    283
  - Torque
    283
Starting

284
- Diagnosis and Testing
  
  285
  - Control Circuit Test
    285
  - Feed Circuit Resistance Test
    286
    
    Feed Circuit Test
    287
    
    Starting System Test
    288
- Removal and Installation
  
  290
  - Safety Switches
    290
  - Starter Relay
    291
- Specifications Starter
  
  292
  - Torque
    292
Charging System

294
- General Information
  
  295
- Description and Operation
  
  295
  - Battery Temperature Sensor
    295
  - Electronic Voltage Regulator
    295
- Diagnosis and Testing
  
  295
  - Charging System Resistance Tests
    299
  - Charging System
    299
  - Current Output Test
    299
  - On-Board Diagnostic System Test
    300
- Removal and Installation
  
  303
  - Generator-2.4L Engine
    303
  - Generator-3.0L Engine
    304
  - Generator-3.3/3.8 L Engine
    304
- Specifications Generator
  
  306
  - Torque
    306
Ignition System

310
- General Information
  
  311
  - Introduction
    311
- Description and Operation
  
  311
  - Automatic Shutdown Relay
    314
  - Camshaft Position Sensor-2.0/2.4L
    317
  - Camshaft Position Sensor-2.5L
    318
  - Ignition System
    318
  - Intake Air Temperature
    319
  - Sensor-2.4/2.5L
    319
  - Manifold Absolute Pressure (Map) Sensor
    319
    
    Powertrain Control Module (Pcm)
    320
- Diagnosis and Testing
  
  320
  - Check Coil Test-2.4L
    321
  - Check Coil Test-2.5L
    322
  - Distributor Cap Resistance Test-2.5L
    323
  - Engine Coolant Temperature Sensor
    323
  - Failure to Start Test-2.5L
    323
  - Ignition Timing Procedure
    323
  - Intake Air Temperature Sensor
    323
  - Manifold Absolute Pressure (Map) Sensor Test
    323
  - Spark Plug Condition
    323
- Removal and Installation
  
  326
  - Automatic Shutdown Relay
    330
  - Camshaft Position Sensor-Dohc
    331
  - Distributor-2.5L
    332
  - Engine Coolant Temperature
    334
    
    Sensor-2.5L
    335
  - Intake Air Temperature Sensor
    335
  - Lock Cylinder Housing
    339
  - Lock Key Cylinder
    339
    
    Sensor-2.4L
    340
    
    Sensor-2.5L
    340
- Specifications
  
  340
  - Spark Plug Cable Resistance-2.5L
    341
  - Spark Plugs
    341
Ignition System

344
- Description and Operation
  
  345
  - Automatic Shutdown Relay
    348
  - Camshaft Position Sensor-2.0/2.4L
    351
  - Camshaft Position Sensor-2.5L
    352
  - Ignition System
    352
  - Intake Air Temperature Sensor-2.4/2.5L
    353
  - Knock Sensor
    353
  - Manifold Absolute Pressure (Map) Sensor
    353
- General Information
  
  345
  - Introduction
    345
- Diagnosis and Testing
  
  354
  - Check Coil Test-2.4L
    355
  - Check Coil Test-2.5L
    356
  - Distributor Cap Resistance Test-2.5L
    357
  - Engine Coolant Temperature Sensor
    357
  - Failure to Start Test-2.5L
    357
  - Throttle Position Sensor
    357
- Removal and Installation
  
  360
  - Automatic Shutdown Relay
    364
  - Camshaft Position Sensor-Dohc
    365
  - Crankshaft Position Sensor-2.0/2.4 L
    366
  - Crankshaft Position Sensor-2.5L
    366
  - Distributor Cap-2.5L
    367
  - Distributor Rotor-2.5L
    368
  - Engine Coolant Temperature
    368
    
    Sensor-2.5L
    369
  - Intake Air Temperature Sensor
    369
  - Lock Cylinder Housing
    373
  - Lock Key Cylinder
    373
    
    Sensor-2.4L
    374
- Specifications
  
  374
  - Spark Plug Cable Resistance-2.0L
    375
  - Spark Plug Cable Resistance-2.4L
    375
  - Spark Plug Cable Resistance-2.5L
    375
  - Spark Plugs
    375
Audio Systems

400
- Diagnosis and Testing
  401
  - Audio Diagnostic Test Procedures
    401
  - Diagnostic Conditions
    401
  - Power Antenna
    412
  - Removal and Installation
    413
  - Door Mounted Speaker
    413
  - Instrument Panel Speaker
    413
  - Manual Antenna and Mast
    413
  - Power Antenna Mast
    414
  - Power Antenna
    414
  - Radio
    414
  - Rear Speaker
    415
  - Remote Amplifier
    415
Diagnosis and Testing

416
- Diagnosis and Testing
  
  417
  - Horn
    417
    
    Horns will Not Sound
    417
    
    System Test
    418
- Description and Operation
  
  417
  - Horn Relay
    417
- Removal and Installation
  
  420
  - Horn Contact Switch
    420
  - Horn Relay
    420
  - Horns
    420
Vehicle Speed Control System

422
- General Information
  
  423
- Description and Operation
  
  423
  - Automatic Speed Control Overspeed
    424
  - Servo Cable
    424
  - Vacuum Reservoir
    424
- Diagnosis and Testing
  
  425
  - Checking for Diagnostic Codes
    425
  - Road Test
    425
  - Servo Vacuum Test
    429
  - Speed Control Switch Test
    429
  - Stop Lamp Switch Test
    430
  - Vacuum Supply Test
    431
  - Vehicle Speed Sensor
    431
- Removal and Installation
  
  431
  - Servo
    431
  - Speed Control Servo Cable
    432
  - Speed Control Switch
    432
  - Stop Lamp Switch
    432
  - Vacuum Reservoir
    433
  - Vehicle Speed Sensor
    433
Windshield Wipers and Washers

440
- Description and Operation
  
  441
  - Wiper Blades
    442
- General Information
  
  441
  - Multi-Function Switch
    441
  - Windshield Washers
    441
- Diagnosis and Testing
  
  442
  - Multi-Function Switch - Windshield
    442
  - Wiper
    443
  - Windshield Wiper System Conditions
    443
  - Wiper Motor System
    445
- Removal and Installation
  
  447
  - Multi-Function Switch
    447
  - Washer Nozzle
    447
  - Washer Reservoir Pump
    449
  - Wiper Arm and Blade
    449
  - Wiper Blade Element
    449
  - Wiper Blade
    449
  - Wiper Motor
    450
- Cleaning and Inspection
  
  451
  - Wiper Blades
    451
  - Wiper Arm
    451
- Adjustments
  
  451
Restraint System

480
- Description and Operation
  
  481
  - Clockspring
    481
  - Driver and Passenger Airbag Module
    481
- General Information
  
  481
- Diagnosis and Testing
  
  481
  - Airbag System
    481
- Service Procedures Cleanup Procedure
  
  482
  - Handling Airbag Module
    482
  - Maintenance Inspection
    482
- Removal and Installation
  
  483
  - Airbag Control Module (Acm)
    483
  - Clockspring
    483
  - Driver Airbag Module
    484
  - Passenger Airbag Module
    485
- Adjustments
  
  487
  - Steering Wheel
    487
  - Clockspring Centering Procedure
    487
Electrically Heated Systems

492
- Heated Seats
  492
- Description and Operation
  
  493
  - Heated Seat Control Module
    493
  - Heated Seat Elements and Sensor
    493
  - Heated Seat Switch
    493
- General Information
  
  493
- Diagnosis and Testing
  
  493
  - Heated Seat Element
    494
- Removal and Installation
  
  494
  - Heated Seat Control Module
    494
  - Heated Seat Switch
    494
Power Door Locks

496
- General Information
  
  496
  - Automatic Door Locks
    496
  - Child Protection Lock
    497
  - Door Lock Inhibit
    497
  - Keyless Entry System
    497
- Description and Operation
  
  496
- Diagnosis and Testing
  
  497
  - Door Lock Motor/Latch
    497
  - Door Lock Switch
    497
  - Door Lock System
    498
  - Voltage
    498
- Removal and Installation
  
  498
  - Door Lock Motor/Latch
    498
  - Door Lock Switch
    498
    
    Remote Keyless Entry
    499
    
    Vehicle Theft Security System
    502
    
    Power Seats
    504
    
    Power Windows
    506
    
    Power Mirrors
    510
Wiring Diagrams

520
- 01 General Information
  536
- 8W-02 Component Index
  536
- 20 Charging System
  588
- 21 Starting System
  592
- 30 Fuel/Ignition System
  629
- 8W - 31 Transmission Control System
  629
- Power Outlet
  658
- 48 Rear Window Defogger
  702
- 52 Turn Signals
  717
- 65 Speed Proportional Steering
  750
- 8W-70 Splice Information
  752
  - Cylinder Head
    862
Exhaust System and Intake Manifold

978
- General Information
  
  979
  - Exhaust Flex-Joint Coupling
    979
  - Exhaust Gas Recirculation (Egr)
    979
  - Exhaust System
    979
  - Ground Strap
    979
  - Heat Shields
    979
- General Information
  
  980
- Diagnosis and Testing
  
  980
- Description and Operation
  
  980
  - Intake/Exhaust Manifold-2.0L Engine
    980
  - Intake/Exhaust Manifold-2.4L Engine
    980
  - Intake/Exhaust Manifold-2.5L Engine
    980
  - Exhaust System
    980
- Exhaust System
  
  982
- Removal and Installation
  
  983
- Cleaning and Inspection
  
  992
  - Exhaust Manifold-2.0/2.4L Engines
    992
  - Exhaust Manifold-2.5L Engine
    992
  - Intake Manifold-2.0L Engine
    992
  - Intake Manifold-2.5L Engine
    992
- Specifications
  
  993
  - Torque
    993
    
    Power Steering Pump
    1081
    
    Power Steering Gear
    1107
    
    Steering Column
    1122
Transaxle

1132
- General Information
  
  1133
  - Gear Ratios
    1133
  - Sealants
    1133
  - Selection of Lubricant
    1133
  - Special Additives
    1133
  - Transaxle Identification Information
    1133
- Diagnosis and Testing
  
  1134
  - Hard Shifting
    1134
  - Noisy Operation
    1134
- Service Procedures
  
  1135
  - Fluid Drain and Fill
    1135
- Removal and Installation
  
  1138
  - Axle Seals
    1138
  - Crossover Lever
    1138
  - Shift Shaft Seals
    1139
  - Transaxle
    1139
- Disassembly and Assembly
  
  1156
  - Output Shaft
    1156
  - Shift Rails Overhaul
    1162
  - Transaxle Case Overhaul
    1162
  - Transaxle
    1162
- Adjustments
  
  1168
- Cleaning and Inspection
  
  1168
  - Synchronizer
    1168
  - Transaxle
    1168
  - Bearing Adjustment Procedure
    1168
  - Differential Bearing Preload Adjustment
    1169
    
    Adjustment
    1169
  - Specifications
    1169
  - Nv T350 (A-578) Specifications
    1169
    
    Transaxle
    1193
- Special Tools
  
  1193
Heating and Air Conditioning

1322
- Description and Operation
  
  1323
  - A/C Pressure Transducer
    1323
  - A/C Refrigerant Lines
    1324
  - Compressor
    1324
  - Engine Cooling System Requirements
    1325
  - Evaporator Probe
    1325
  - Expansion Valve
    1325
- Diagnosis and Testing
  
  1326
  - System Airflow
    1326
  - A/C Performance Test
    1326
  - Control Module
    1327
- Service Procedures
  
  1329
  - R-134A REFRIGERANT
    1329
  - Thermocouple Probe
    1333
- Removal and Installation
  
  1334
  - A/C Pressure Transducer
    1334
  - Compressor
    1335
  - Condenser
    1338
  - Control Module
    1338
  - Discharge Line
    1339
  - Evaporator Probe
    1341
  - Expansion Valve
    1342
  - Filter/Drier
    1343
  - Heater Core
    1344
  - Heater Hoses
    1345
  - Liquid Line
    1346
  - Suction Line
    1349
  - Unit Housing
    1350
- Specifications
  
  1358
- Disassembly and Assembly
  
  1358
  - Clutch
    1358
  - Compressor
    1358
    
    Exhaust Gas Recirculation System
    1394
Transaxle

1408
- General Information
  
  1409
  - Gear Ratios
    1409
  - Sealants
    1409
  - Special Additives
    1409
  - Transaxle Identification Information
    1409
- Removal and Installation
  
  1414
  - Crossover Lever
    1414
  - Selector Lever
    1414
  - Transaxle
    1415
- Disassembly and Assembly
  
  1429
  - Input Shaft
    1429
  - Output Shaft
    1432
  - Synchronizer
    1437
  - Transaxle
    1443
- Cleaning and Inspection
  
  1444
  - Synchronizer
    1444
  - Transaxle
    1469

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