Chrysler 1998 Voyager Service Manual page 199

NS/GS
GENERAL INFORMATION
CLUTCH COMPONENTS . . . . . . . . . . . . . . . . . . 1
CLUTCH DISC AND COVER APPLICATION . . . 3
CLUTCH REPLACEMENT . . . . . . . . . . . . . . . . . 3
DESCRIPTION AND OPERATION
CLUTCH PEDAL POSITION SWITCH . . . . . . . . 4
CLUTCH RELEASE SYSTEM . . . . . . . . . . . . . . 4
DIAGNOSIS AND TESTING
CLASH-INTO-REVERSE
COMPLAINTS . . . . . . . . . . . . . . . . . . . . . . . . 8
CLUTCH CHATTER COMPLAINTS . . . . . . . . . . 8
CLUTCH COVER AND DISC RUNOUT . . . . . . . 8
CLUTCH DIAGNOSIS . . . . . . . . . . . . . . . . . . . . 6
CLUTCH PEDAL POSITION SWITCH . . . . . . . . 4
DRIVE PLATE MISALIGNMENT . . . . . . . . . . . . 7
REMOVAL AND INSTALLATION
CLUTCH ASSEMBLY (2.5L DIESEL) . . . . . . . 13
CLUTCH CABLE SYSTEM - LHD . . . . . . . . . . 8
CLUTCH PEDAL POSITION SWITCH . . . . . . . 10
GENERAL INFORMATION
CLUTCH COMPONENTS
The clutch used in the 2.0 liter and 2.4 liter gaso-
line engine is a single, dry-disc modular clutch
assembly. The modular clutch assembly combines the
pressure plate cover, pressure plate, disc, and fly-
wheel into one unit. The unit rides on the input shaft
of the transmission and is bolted to the drive plate
mounted on the rear of the crankshaft. The clutch
used in the 2.5 liter diesel engine is a conventional
clutch and pressure plate arrangement.
CLUTCH CABLE AND PEDAL - LHD
The clutch cable has a unique self-adjuster mecha-
nism built into the cable which compensates for
clutch disc wear. The cable requires no maintenance
or lubrication. There are no serviceable components
on the cable assembly.
CLUTCH
CONTENTS
page
CLUTCH RELEASE BEARING AND FORK
HYDRAULIC CLUTCH LINKAGE SYSTEM -
RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MASTER CYLINDER SYSTEM
- RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MODULAR CLUTCH ASSEMBLY (2.0L AND
2.4L GASOLINE) . . . . . . . . . . . . . . . . . . . . . 13
QUICK CONNECT COUPLING
- RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SLAVE CYLINDER ASSEMBLY
- RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CLEANING AND INSPECTION
CLEANING PRECAUTIONS . . . . . . . . . . . . . . . 15
CLUTCH CONTAMINATION
ADJUSTMENTS
CLUTCH CABLE - LHD . . . . . . . . . . . . . . . . 16
CLUTCH PEDAL POSITION SWITCH . . . . . . . 16
SPECIFICATIONS
CLUTCH TIGHTENING REFERENCE . . . . . . . . 16
The clutch pedal is connected to the cable through
a plastic spacer (Fig. 1). The upper end of the clutch
pedal pivots in the pedal bracket on two nylon bush-
ings and a shaft (Fig. 2). These bushings are greased
during assembly and do not require periodic lubrica-
tion.
Fig. 1 Upstop/Spacer and Cable - LHD
CLUTCH 6 - 1
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