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Stratus RHD 1999
Chrysler Stratus RHD 1999 Manuals
Manuals and User Guides for Chrysler Stratus RHD 1999. We have
1
Chrysler Stratus RHD 1999 manual available for free PDF download: Electronic Service Manual
Chrysler Stratus RHD 1999 Electronic Service Manual (1452 pages)
Brand:
Chrysler
| Category:
Automobile
| Size: 41.26 MB
Table of Contents
Lubrication and Maintenance
2
Lubricants
2
Table of Contents
2
Classification of Lubricants
2
Description and Operation
3
Specifications Fluid Capacities
3
Lubrication and Maintenance
5
Fluid Fill/Check Locations
3
International Symbols
3
Lubrication Point Locations
3
Jump Starting, Towing, and Hoisting
9
Towing Recommendations
10
Hoisting Recommendations
11
Service Procedures
12
Service Procedures
15
Service Procedures
16
Front Suspension
20
Rear Suspension
53
Brakes
106
Description and Operation
107
Base Brake System Operation
107
Brake Tubes and Hoses
108
Disc Brakes (Front)
109
Disc Brakes (Rear)
111
Drum Brakes (Rear)
111
Diagnosis and Testing
113
Brake Rotor
120
Red Brake Warning Lamp
123
Stop Lamp Switch
123
Service Procedures
123
Base Brake Bleeding
124
Brake Drum Machining
128
Removal and Installation
128
Brake Drum
128
Brake Fluid Level Switch
130
Brake Tubes and Hoses
137
Disc Brake Caliper (Front)
138
Disc Brake Caliper (Rear)
142
Brakes)
162
Disassembly and Assembly
164
Disc Brake Caliper (Front and Rear)
164
Master Cylinder Brake Fluid
164
Reservoir
164
Cleaning and Inspection
169
Disc Brakes (Front)
169
Disc Brakes (Rear)
170
Drum Brakes (Rear)
170
Adjustments
171
Drum Brake Shoes
171
Parking Brake
171
Stop Lamp Switch
175
Specifications
175
Brake Actuating System
176
Special Tools
176
Antilock Brake System
178
Clutch
202
Description and Operation
203
Clutch Cable
203
Diagnosis and Testing
204
Clash-Into-Reverse Complaints
206
Clutch Chatter Complaints
206
Drive Plate Misalignment
206
Removal and Installation
207
Clutch Assembly
208
Clutch Pedal Position Switch
208
Release Bearing and Fork
209
Adjustments Clutch Cable
209
Clutch Pedal Position Switch
210
Cleaning and Inspection
209
Cleaning Precautions
209
Clutch Contamination
209
Specifications
210
Nv T350 (A-578) Clutch Tightening
210
Reference
210
Cooling System
212
General Information
213
Accessory Drive Belts
213
Automatic Transmission Oil Coolers
216
Coolant
216
Cooling System
216
Cooling System Fans
216
Cooling System Pressure Cap
216
Engine Block Heater
217
External Transmission Oil Cooler
217
Description and Operation
217
Coolant Performance
218
Cooling System Pressure Cap
218
Engine Block Heater
219
Radiator Hoses and Clamps
219
Water Pump-2.0/2.4L Engines
220
Water Pump-2.5L Engine
220
Diagnosis and Testing
221
Electric Fan Motor Test
228
Pressure Cap to Filler Neck Seal Pressure Relief Check
229
Pressure Testing Cooling System
230
Pressure Cap
230
Service Procedures
231
Coolant Level Check-Routine
231
Coolant Level-Servicing
231
Coolant-Adding Additional
231
Cooling System-Draining
232
Cooling System-Refilling
233
Removal and Installation
233
Engines
235
Radiator Draincock
237
Radiator Fan, Motor and Shroud
237
Water Pump Inlet Tube-2.0/2.4L Engines
240
Water Pump-2.0/2.4L Engines
241
Water Pump-2.5L Engine
241
Cleaning and Inspection
241
Accessory Drive Belt Inspection
242
Cleaning Cooling System
242
Adjustments
243
Belt Tension Gauge Method
243
Specifications
243
Cooling System Capacity
243
Torque
243
Cooling
244
Battery
246
Description and Operation
247
Battery Blanket Heater
247
Battery Ignition off Draw (Iod)
247
Charging Time Required
247
Diagnosis and Testing
247
Battery Blanket Heater Inspection
247
Battery Discharging
248
Battery Load Test
250
Generalinformation
247
Serviceprocedures
251
Battery Open Circuit Voltage Test
251
Battery Charging
251
Charging Completely Discharged Battery
252
Visual Inspection and Service
253
Removal and Installation
253
Battery
253
Battery Tray
253
Specifications
254
Battery Specifications
254
Torque
254
Starting Systems
256
Diagnosis and Testing
257
Control Circuit Test
257
Feed Circuit Resistance Test
258
Feed Circuit Test
258
Starting System Test
259
Removal and Installation
261
Safety Switches
261
Starter
261
Starter Relay
263
Specifications
263
Starter
263
Torque
263
Charging System
264
Diagnosis and Testing
265
Current Output Test
267
On-Board Diagnostic System Test
268
Description and Operation
265
Battery Temperature Sensor
265
Charging System
265
Electronic Voltage Regulator
265
Removal and Installation
268
Battery Temperature Sensor
268
Generator-2.0L (Nippondenso)
268
Generator-2.4L (Nippondenso)
269
Generator-2.5L
269
Specifications
271
Generator Ratings
271
Torque
271
Ignition System
272
Description and Operation
273
Automatic Shutdown Relay
275
Camshaft Position Sensor-2.0/2.4L
277
Camshaft Position Sensor-2.5L
277
Ignition System
277
Diagnosis and Testing
279
Check Coil Test-2.0/2.4L
280
Check Coil Test-2.5L
280
Distributor Cap Resistance Test-2.5L
281
Failure to Start Test-2.5L
281
Ignition Timing Procedure
281
Spark Plug Condition
281
Removal and Installation
284
Automatic Shutdown Relay
287
Camshaft Position Sensor-Dohc
288
Crankshaft Position Sensor-2.0/2.4L
289
Crankshaft Position Sensor-2.5L
289
Distributor Cap-2.5L
291
Distributor Rotor-2.5L
291
Ignition Interlock
294
Lock Cylinder Housing
294
Lock Key Cylinder
294
Specifications
295
Firing Order
295
Spark Plug Cable Resistance-2.0L
295
Spark Plug Cable Resistance-2.4L
295
Spark Plug Cable Resistance-2.5L
295
Spark Plugs
295
Torque Specification
295
Veci Label
295
Instrument Panel and Systems
300
Descriptionandoperation
301
Data Link Connector
301
Diagnostic Procedure
301
Instrument Cluster Self- Diagnostics
301
Diagnosisandtesting
301
Removalandinstallation
302
Body Control Module (Bcm)
302
Center Bezel
303
Cigar Lighter / Power Outlet
303
Cluster Hood
303
Cluster Lamp
303
Cluster Printed Circuit Board
303
Cubby Bin/Lamp
304
Fuel Gauge and Temperature Gauge
304
Glove Box Door Handle
304
Glove Box Door Lock
305
Hvac Control
305
Instrument Cluster
305
Instrument Panel
306
Instrument Panel End Covers - Left and Right
306
Instrument Panel Speakers
306
Instrument Panel Top Cover
307
Left under Instrument Panel Silencer/Duct
308
Mask/Lens
308
Odometer/Transmission Range Indicator
308
Radio
308
Right under Instrument Panel Silencer/Duct
308
Speedometer/Tachometer and Odometer Transmission Range Indicator
308
Vehicle Theft Security System Led
308
Audio Systems
318
Generalinformation
319
Audio Diagnostic Test Procedures
319
Description and Operation
319
Diagnostic Conditions
319
Manual Antenna
330
Power Antenna
330
Remote CD Changer Test
330
Diagnosisandtesting
319
Removalandinstallation
331
Door Mounted Speaker
331
Instrument Panel Speaker
332
Manual Antenna and Mast
332
Power Antenna
333
Power Antenna Mast
333
Radio
333
Rear Speaker
334
Remote Amplifier
334
Remote CD Changer
334
Diagnosis and Testing
336
Descriptionandoperation
337
Diagnosis and Testing
337
Horn
337
Horn Contact Switch
337
Horn Relay
337
Horns will Not Sound
338
System Test
338
Horn Contact Switch
340
Horn Relay
340
Horns
340
Removal and Installation
340
Vehicle Speed Control System
342
Description and Operation
343
Automatic Speed Control Overspeed Reduction
344
Powertrain Control Module
344
Servo Cable
344
Stop Lamp Switch
344
Vacuum Reservoir
344
Vehicle Speed and Distance
344
Diagnosis and Testing
345
Checking for Diagnostic Codes
345
Overshoot/Undershoot Following Speed Control Set
346
Servo Vacuum Test
346
Speed Control Switch Test
346
Stop Lamp Switch Test
346
Removal and Installation
348
Servo
348
Vacuum Supply Test
348
Vehicle Speed Signal
348
Speed Control Servo Cable
349
Speed Control Switch
349
Stop Lamp Switch
349
Vacuum Reservoir
350
Windshield Wipers and Washers
362
Description and Operation
363
Wiper Blades
363
General Information
363
Multi-Function Switch
363
Windshield Washers
363
Diagnosis and Testing
364
Multi-Function Switch - Windshield
364
Wiper
364
Windshield Washers
364
Windshield Wiper System Conditions
364
Wiper Motor System
367
Removal and Installation
368
Multi-Function Switch
368
Washer Nozzle
368
Washer Reservoir
369
Washer Reservoir Pump
369
Wiper Arm and Blade
370
Wiper Blade
370
Wiper Blade Element
370
Wiper Motor
371
Wiper Motor Assembly
371
Wiper Motor Assembly Mounting Grommet
371
Adjustments
372
Cleaning and Inspection
372
Wiper Arm
372
Headlamp Washers
374
Wiper and Washer Systems
374
Wiper Blades
372
Passive Restraint Systems
406
Diagnosis and Testing
407
Airbag System Test
407
Handling Airbag Modules
408
Maintenance Inspection
408
Description and Operation
407
Airbag Control Module (Acm)
407
Clockspring
407
Driver and Passenger Airbag Modules
407
Generalinformation
407
Service Procedures
408
Cleanup Procedure
408
Airbag Control Module (Acm)
409
Clockspring
409
Removal and Installation
409
Driver Airbag Module
410
Passenger Airbag Module
411
Steering Wheel
411
Adjustments
412
Clockspring Centering Procedure
412
Electrically Heated Systems
414
Descriptionandoperation
414
Description and Operation
414
Hvac Control Module
414
Introduction
414
Diagnosis and Testing
415
System Test
415
Service Procedures
416
Repair Grid Lines, Terminals and Pigtails
416
Removal and Installation
417
Hvac Control
417
Rear Window Defogger Relay
417
Heated Seats
418
Power Lock Systems
426
Power Door Locks
426
Description and Operation
427
Door Lock Inhibit
427
Door Lock Motor/Latch
427
Door Lock Switch
427
Door Lock System
427
Keyless Entry System
427
Door Lock Motor/Latch
428
Door Lock Switch
428
Diagnosis and Testing
427
General Information
427
Removal and Installation
428
Voltage
428
Remote Keyless Entry
432
Remote Keyless Entry
433
General Information Introduction
433
Diagnosis and Testing
433
Deck Lid Release Relay Test
433
Diagnostic Conditions
434
Description and Operation
433
Deck Lid Release Relay
433
Transmitter Battery
433
Specifications
435
Transmitter Control Range
435
Adjustments
435
Service Procedures
435
Horn Chirp Enable/Disable
435
Synchronization of Rolling Code
435
Removal and Installation
435
Body Control Module (Bcm)
435
Deck Lid Release Relay
435
Programming Rke Module
435
Vehicle Theft / Security System
436
Description and Operation
437
Sentry Key Immobilizer System Indicator Lamp
438
Sentry Key Immobilizer Transponder
438
Triggering the Vtss
438
Vehicle Theft Security System (Vtss)
438
Diagnosis and Testing
439
Headlamp Relay
439
Horn Relay
439
Generalinformation
440
Vehicle Theft / Security System (Vtss) Self - Tests
440
Service Procedures
440
Sentry Key Immobilizer System
440
Initialization
440
Sentry Key Immobilizer System Transponder Programming
440
Removal and Installation
441
Body Control Module (Bcm)
441
Junction Block (Jb)
442
Sentry Key Immobilizer Module (Skim)
442
Vehicle Theft / Security System (Vtss) Deck Lid Security Switch
442
Vehicle Theft / Security System (Vtss) Door Key Cylinder Switch
442
Power Seats
444
Descriptionandoperation
444
Description and Operation
444
Introduction
444
Diagnosis and Testing
444
Diagnostic Procedure
444
Power Seats
444
Seat Switch
445
Front Seat Assembly
446
Power Front Seat Adjuster
446
Power Seat Switch
446
Power Windows
448
Power Mirrors
452
Removal and Installation
446
Voltage
446
Chime Warning / Reminder System
454
Diagnosisandtesting
455
Descriptionandoperation
455
Chime Diagnostic Conditions
455
Exterior Lamps Left on
455
Fasten Seat Belts
455
Key Left in Ignition Switch
455
Body Control Module (Bcm)
456
Headlamp Switch
456
Junction Block (Jb)
456
Key-In Switch
456
Removal and Installation
456
Seat Belt Buckle
456
Wiring Diagrams
468
8W-12 Junction Block
504
Autostick Switch
515
Circuit Breaker 1
517
Circuit Breaker 2
517
Dome Lamp
518
Instrument Cluster
518
12 Junction Block 8W
519
12 Junction Block
520
Component Page
524
Left Park/Turn Signal Lamp
524
Rear Window Defogger Relay
524
Right Park/Turn Signal Lamp
524
8W-35 Anti-Lock Brakes
572
Body Control Module
628
Controller Anti-Lock Brake
638
Fuse 13 (PDC)
638
Component Page
640
Fuse 10 (PDC)
640
G301
641
Instrument Cluster
641
Junction Block
649
Heated Seat
660
Left Front Wheel Speed Sensor
701
Left Rear Wheel Speed Sensor
704
Right Front Wheel Speed Sensor
714
Right Rear Wheel Speed Sensor
717
Engine
756
L Engine
756
Engine Performance
758
Hydrostatic Locked Engine
760
Repair of Damaged or Worn Threads
760
General Information
756
Engine Core Plugs
757
Engine Gasket Surface Preparation
757
2 0L Sohcengine
756
Exhaust System
912
Descriptionandoperation
913
Exhaust Flex-Joint Coupling
913
Exhaust Gas Recirculation (Egr)
913
Exhaust System
913
Exhaust System Ground Strap
913
Heat Shields
913
Removalandinstallation
914
Diagnosis and Testing Exhaust System
914
Exhaust System
914
Adjustments
917
Specifications
917
Torque
917
Exhaust System and Intake Manifold
918
Frame and Bumpers
920
Cleaningandinspection
917
Exhaust System Alignment
917
Section 25
930
Fuel Delivery System
932
Description and Operation
933
Fuel Injectors
933
Fuel Pressure Regulator
934
Fuel Tubes/Lines/Hoses and Clamps
936
Rollover Valves
936
Diagnosis and Testing
939
Fuel Injectors
939
Fuel Tank Draining
941
Hoses and Clamps
942
Quick-Connect Fittings
942
Removal and Installation
944
Automatic Shutdown Relay
944
Fuel Filter
945
Fuel Injectors
949
Fuel Rail-2.5L
949
Fuel Tank
949
Throttle Cable-2.0/2.4L
952
Throttle Cable-2.5L
953
Fuel Tank Capacity
954
Torque
954
Specifications
954
Section 26
994
Fuel Delivery System
996
Description and Operation
996
Fuel Injectors
997
Fuel Level Sensor
997
Fuel Pressure Regulator
997
Fuel Tank
997
Onboard Refueling Vapor Recovery
998
Pressure-Vacuum Filler Cap
998
Quick-Connect Fittings
998
Rollover Valves
1000
Diagnosis and Testing
1000
Fuel Injectors
1003
Fuel Pump Pressure Test-2.5L Engine
1003
Vehicle Does Not Fill
1005
Service Procedures
1005
Fuel System Pressure Release
1005
Procedure
1005
Fuel Tank Draining
1005
Hoses and Clamps
1006
Quick-Connect Fittings
1006
Removal and Installation
1008
Automatic Shutdown Relay
1008
Fuel Filter
1009
Fuel Rail-2.5L
1013
Fuel Tank
1013
Throttle Cable-2.0/2.4L
1016
Throttle Cable-2.5L
1017
Specifications
1018
Fuel Tank Capacity
1018
Torque
1018
Power Steering
1058
Power Steering Pump
1079
Power Steering Gear
1092
Steering Column
1101
Transaxle
1110
General Information
1111
Gear Ratios
1111
Sealants
1111
Selection of Lubricant
1111
Special Additives
1111
Transaxle Identification Information
1111
Description and Operation
1112
Axle Seals
1112
Gearshift Levers
1112
Diagnosis and Testing
1112
Clutch Problems
1112
Common Problem Causes
1112
Hard Shifting
1112
Low Lubricant Level
1112
Noisy Operation
1112
Slips out of Gear
1112
Removal and Installation
1113
Gearshift Cables
1114
Gearshift Mechanism Replacement
1115
Selector Lever
1116
Shift Shaft Seals
1117
Transaxle
1117
Service Procedures
1113
Fluid Drain and Fill
1113
Disassembly and Assembly
1121
Input Shaft
1130
Output Shaft
1134
Shift Rails Overhaul
1140
Transaxle
1140
Transaxle Case Overhaul
1140
Cleaning and Inspection
1145
Synchronizer
1145
Transaxle
1145
Adjustments
1146
Bearing Adjustment Procedure
1146
Differential Bearing Preload Adjustment
1146
Adjustment
1146
Specifications
1147
Nv T350 (A-578)
1147
Special Tools Nv T350 (A-578) Manual Transaxle
1147
Tires and Wheels
1258
Diagnosis and Testing
1259
Pressure Gauges
1259
Tire Wear Patterns
1259
Tread Wear Indicators
1259
Vehicle Lead Correction Chart
1260
Tire Pressure for High Speed
1262
Operation
1262
Description and Operation
1259
Radial-Ply Tires
1259
Replacement Tires
1259
Spare Tire-Temporary
1259
Tire
1259
Cleaning and Inspection
1264
Cleaning Tires
1264
Specifications
1265
Tire Specifications
1265
Heating and Air Conditioning
1368
General Information
1369
A/C Application Table
1369
Safety Precautions and Warnings
1369
Description and Operation
1370
A/C Pressure Transducer
1370
A/C Refrigerant Lines
1370
Air Conditioning Components
1370
Compressor
1370
Compressor Clutch/Coil Assembly
1371
Engine Cooling System Requirements
1371
Evaporator Probe
1371
Expansion Valve
1371
Handling Tubing and Fittings
1372
System Airflow
1372
Thermal Limiter Switch
1372
Diagnosis and Testing
1372
A/C Performance Test
1372
Compressor Clutch Coil
1373
Compressor Noise Test
1373
Control Module
1373
Heater Performance Test
1374
System Oil Level
1374
Thermal Limiter Switch
1375
Service Procedures
1376
Evacuating Refrigerant System
1376
R-134A REFRIGERANT
1376
System Charge Level
1377
System Leak Checking
1378
Thermocouple Probe
1378
Removal and Installation
1379
A/C Pressure Transducer
1379
Blower Motor and Wheel Assembly
1379
Blower Motor Resistor
1380
Blower Motor Wheel
1380
Compressor
1380
Compressor Clutch/Coil Assembly
1381
Condenser
1383
Control Module
1384
Discharge Line
1385
Evaporator
1386
Evaporator Probe
1387
Expansion Valve
1388
Filter/Drier
1389
Heater Core
1390
Heater Hoses
1390
Liquid Line
1392
Recirculation Door Cable
1393
Suction Line
1394
Temperature Door Cable
1395
Thermal Limiter Switch
1395
Unit Housing
1395
Disassembly and Assembly
1396
Unit Housing Recondition
1396
Specifications
1404
Clutch
1404
Compressor
1404
Thermal Limiter Switch
1404
Special Tools
1404
Air Conditioning
1404
Emission Control Systems
1406
System
1407
Description and Operation
1407
Circuit Actuation Test Mode
1407
Diagnostic Trouble Code
1407
Monitored Systems
1416
Non-Monitored Circuits
1419
Trip Definition
1419
Specifications
1420
Load Value
1420
Introduction
1438
Generalinformation
1439
Body Code Plate
1439
General Information
1439
Fastener Identification
1441
International Vehicle Control and Display Symbols
1441
Metric System
1444
Threaded Hole Repair
1444
Torque References
1444
Near the Left Windshield Pillar (Fig. 2). the VIN con
1448
On the Upper Left Corner of the Instrument Panel
1448
Sists of 17 Characters in a Combination of Letters and Numbers that Provide Specific Information about the
1448
Vehicle Identification Number
1448
VEHICLE IDENTIFICATION NUMBER the Vehicle Identification Number (VIN) Is Located
1448
Vehicle. Refer to VIN Code Breakdown Table for Decoding Information
1448
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