Buell 2008 XB SERIES Manuals

Manuals and User Guides for Buell 2008 XB SERIES. We have 1 Buell 2008 XB SERIES manual available for free PDF download: Electrical Diagnostics Manual

Buell 2008 XB SERIES Electrical Diagnostics Manual (288 pages)

Brand: Buell | Category: Motorcycle | Size: 22.13 MB

Starting / Charging Engine Management

9
- Important Notice
  2
- Starting / Charging
  
  7
  - About this Manual
    7
  - Table of Contents
    9
- Specifications
  
  15
  - General
    15
- Electric Starter System
  
  16
  - General
    16
    
    Start Relay
    16
    
    Starter Interlock
    16
    
    Wiring Diagrams
    16
  - Operation
    16
- Starting System Diagnosis
  
  18
  - Diagnostics
    18
  - Diagnostic Notes
    18
    
    Job/Time Code Values
    18
- Starter Activation Circuits
  
  28
- Diagnostics/Troubleshooting
  
  29
  - General
    29
  - Voltage Drops
    29
- Starter Troubleshooting
  
  30
- Testing Starter on Motorcycle
  
  32
  - Start Relay Test
    32
  - Starter Current Draw Test
    34
- Testing Starter on Bench
  
  36
  - Free Running Current Draw Test
    36
  - Starter Solenoid
    36
  - Solenoid Pull-In Test
    36
  - Solenoid Hold-In Test
    37
  - Solenoid Return Test
    37
  - Post Test
    38
- Charging System
  
  39
  - General
    39
    
    Alternator
    39
    
    Voltage Regulator
    39
  - Troubleshooting
    39
    
    Battery
    39
    
    Job/Time Code Values
    39
    
    Wiring
    39
  - Testing
    44
    
    Current and Voltage Output Test: Using HD-48053
    44
    
    Milliampere Draw Test
    44
    
    Total Current Draw Test
    44
    
    Current and Voltage Output Test: Using Load Tester
    45
    
    Stator Check
    45
    
    AC Output Check
    46
- Battery Testing
  
  47
  - General
    47
  - Voltmeter Test
    47
  - Installation
    47
  - Load Test
    47
Dtc P0112 (15)

49
- Specifications
  
  51
  - For more Information
    52
  - General
    52
  - Introduction
    52
  - System Problems
    55
  - 2.38 Heated Handlebar Grips
    
    64
    
    Check Engine Lamp
    56
    
    Code Types
    57
    
    Check Engine Lamp Diagnostics
    59
    
    Retrieving Trouble Codes
    59
    
    Clearing Codes
    60
    
    Breakout Box
    61
    
    General
    61
    
    General
    63
    
    Wiggle Test
    63
    
    General
    64
    
    Initial Diagnostic Check
    64
    
    General
    71
    
    Intake Leak Test
    71
    
    Check Engine Lamp Not Illuminated at Key on
    73
    
    General
    73
    
    Check Engine Lamp on Continuously
    77
    
    General
    77
    
    Engine Cranks but will Not Start
    81
    
    General
    81
    
    General
    86
    
    No Ecm Power
    86
    
    General
    89
    
    Starts, then Stalls
    89
    
    Fuel Pressure Test
    92
    
    Inspection
    92
    
    Diagnostics
    94
    
    General
    100
    
    Misfire
    100
    
    General
    104
    
    Diagnostic Tips
    108
    
    General
    112
    
    General
    116
    
    Diagnostic Notes
    117
    
    General
    120
    
    General
    124
    
    General
    127
    
    General
    134
    
    Diagnostics
    135
    
    General
    138
    
    General
    143
    
    General
    144
    
    Diagnostics
    145
    
    General
    149
    
    General
    154
    
    Active Intake System (Japanese Models Only)
    159
    
    Installation
    160
    
    General
    165
    
    Diagnostics
    166
    
    General
    169
    
    Interactive Muffler Control Actuator
    174
    
    Diagnostics
    175
    
    General
    180
    
    Dtc P1601 (47)
    185
    
    General
    185
    
    General
    189
    
    General
    193
    
    General
    196
    
    Heated Handlebar Grips
    196
  - 2.37 Dtc P2300 (24), P2301 (24), P2303 (25)
    
    116
  - P2304 (25)
    
    116
  - 2.34 Dtc P1501 (45), P1502 (45), P1503 (45)
    
    135
  - 2.33 Dtc P1470 (21), P1471 (21), P1477 (21)
    
    174
  - P1478 (21)
    
    174
  - 2.35 Dtc P1601 (47)
    
    185
  - 2.36 Dtc P1653 (35), P1654 (35)
    
    189
Table of Contents

201
- Amp Multilock Connectors
  203
- 2.31 Dtc P1151 (44), P1152 (44)
  
  204
- 2.32 Dtc P1154 (26), P1155 (27)
  
  207
- Table of Contents
  
  212
  - Appendix A Connector Repair
    
    203
    
    AMP Multilock Connector Repair
    203
    
    Inserting Terminals into Housing
    204
    
    Crimping Terminals to Leads
    205
    
    Inspecting Crimped Terminals
    206
    
    Delphi Connector Repair
    207
    
    Delphi Connectors
    207
    
    Deutsch Connector Repair
    209
    
    Deutsch Electrical Connectors
    209
    
    Removing Pin Terminals
    211
    
    Crimping Terminals
    212
    
    Deutsch Standard Terminal Crimps
    213
    
    Deutsch Standard Terminals
    213
    
    Metri-Pack Terminal Crimps
    214
    
    Metri-Pack Terminals
    214
    
    Inspecting Crimps
    215
    
    Metri-Pack Connector Repair
    216
    
    Metri-Pack Connector Repair
    218
    
    Metri-Pack Connector Repair
    220
    
    Metri-Pack Connector Repair
    221
    
    Sealed Splice Connector Repair
    222
    
    Sealed Splice Connectors
    222
- A.10 Sealed Splice Connectors
  
  222
- Appendix B Wiring Diagrams
  
  227
- B.1 Connectors
  
  227
- B.2 Wiring Diagrams
  
  229
  - Appendix B Wiring Diagrams
    
    227
    
    Connector Locations
    227
    
    Wiring Diagram Information
    229
    
    Buell Wiring Diagrams
    230
    
    Wire Routing
    253
- A.8 480 Metri-Pack Connectors
  
  253
- A.9 630 Metri-Pack Connectors
  
  271
  - Appendix C Conversions
    
    269
    
    Conversion Table
    269
    
    United States System
    270
    
    United States System
    271
  - Appendix D Glossary
    
    275
    
    Acronyms and Abbreviations
    275

Buell Categories

Motorcycle Motorcycle Accessories Engine

More Buell Manuals

Buell 2008 XB SERIES Manuals

Buell 2008 XB SERIES Electrical Diagnostics Manual (288 pages)

Table of Contents

Starting / Charging Engine Management

Starting / Charging

Specifications

Electric Starter System

Starting System Diagnosis

Starter Activation Circuits

Diagnostics/Troubleshooting

Starter Troubleshooting

Testing Starter on Motorcycle

Testing Starter on Bench

Charging System

Battery Testing

Dtc P0112 (15)

Specifications

2.38 Heated Handlebar Grips

2.37 Dtc P2300 (24), P2301 (24), P2303 (25)

P2304 (25)

2.34 Dtc P1501 (45), P1502 (45), P1503 (45)

2.33 Dtc P1470 (21), P1471 (21), P1477 (21)

P1478 (21)

2.35 Dtc P1601 (47)

2.36 Dtc P1653 (35), P1654 (35)

Table of Contents

2.31 Dtc P1151 (44), P1152 (44)

2.32 Dtc P1154 (26), P1155 (27)

Table of Contents

Appendix A Connector Repair

A.10 Sealed Splice Connectors

Appendix B Wiring Diagrams

B.1 Connectors

B.2 Wiring Diagrams

Appendix B Wiring Diagrams

A.8 480 Metri-Pack Connectors

A.9 630 Metri-Pack Connectors

Appendix C Conversions

Appendix D Glossary

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Buell Categories