MCi Crusader II 1989 Maintenance Manual page 52

Date
1-1-89 ·
Page
MC-9 MAINTENANCE MANUAL
If the gauge fits more than one-half the distance
between the outer diameter of the flange and the pilot diameter
of the gear, remove the ring gear. See the procedure for rivet
removal in earlier pages of this section and the following steps
d and
e.
If the gap is less than .003 inch (.08 mm), continue by
following step 8.
d. Check the flange case half and ring gear for the prob•
lem that causes the gap. Repair or replace parts.
e. After the parts are repaired or replaced, assemble the
ring gear on the flange case half. Repeat steps 1 through 6 and
steps 7a through 7c of the main differential and rfng gear
assembly procedure.
8. Install the bearing cones on both of the case halves. Use a
press and sleeve of the correct size (Figure 2-65).
SUPPORT
SUPPORT
Figure 2-65. Installing Bearing Cones.
9. Apply axle lubricant on the inside surfaces of both case
halves. spider (cross). thrust washers, side gears and differen-
tial pinions.
10. Put the flange case half on a bench, ring gear teeth
toward top.
11. Install one thrust washer and side gear into the flange
case half (Figure 2-66).
~ T H R U S T WASHER
FLANGE CASE HALF
r.
CAUTION: The side gears In some carrier
models have hubs of different lengths.
Install the correct length side gear into the
flange case half.
12. Install the spider (cross), differential pinions and thrust
washers into the flange case half (Figure 2-67).
SPIDER,
PINIONS
&
THRUST WASHERS
Figure 2-67. Installing Spider, Pinions And Thrust Washers.
13. Install the second side gear and thrust washer over
spider and differential pinions (Figure 2-68).
PLAIN
CASE HALF
Figure 2-68. Installing Second Side Gear And Thrust Washer.
14. Put the pl.::a:n half of the differential case over the flange
half and gears. Rotate the plain half as needed to align the
match marks (Figures 2-68 and 2-69).
15. Install Ori-Loe fasteners into the case halves. See the
procedures in earlier part of this section and the following
steps, a and b.
a. Install four capscrews and washers or bolts, nuts and
washers into the case halves. The distance between the fasten-
ers must be equal. Tighten the fasteners to the correct torque
value in a pattern opposite each other (Figure 2-70). See torque
chart in later pages of this section.
b, Install the other fasteners into the case halves.
Tighten the fasteners to the correcttorque value. See the torque
chart later in this section.