Disassembly - MCi Crusader II 1989 Maintenance Manual

Date 1-1-89·
Page · __
5 _ -_ 4 _ _
MC-9 MAINTENANCE MANUAL
Figure 5-4. Wooden Blocks Inserted.
2. When all bolts ~ave been removed. slide clutch assembly
back and off using caution to keep aligning tool in place to
retain discs and intermediate plate.
3. Carefully remove aligning tool. rear disc. intermediate
plate and front disc.
4. See inspection section for checks of flywheel.
NOTE: This procedure applies directly to
the Clip and Pin lever design (earlier pro-
duction). The procedure for the Knife Edge
lever design (current production) is similar.
The photos
will
differ from actual con-
struction.
DISASSEMBLY
Figure 5-5. Remove Adjusting Ring Lock.
5. Remove bolt and lockwasher assembly and adjusting ring
lock. Use screwdriver of similar wedge to remove ad1usting ring
lock 1figure 5-5)
6 Set clutch assembly (without driven discs and Interme-
d1ate plate) upside down on a flat table or workbench. Unhook
four return springs from flywheel ring and lift pressure plate off.
NOTE: Mark pressure plate in relation to
the flywheel ring for reassembly purposes.
7. Turn the adjusting ring and lever assembly counter-
clockwise until free of flywheel ring. Then lift and remove
assembly (figure 5-6).
Figure 5-7. Remove Retaining Ring.
8 Remove retaining nng from release sleeve retainer (figure
5-7).
9. Install three 5/16" x 5" (7.9 x 12.7 mm) threaded rods
through clearance holes In release sleeve retainer and into
holes provided in flywheel ring. Rods must pass through fly-
wheel ring far enough to put hex nuts on both ends (figure 5-8).
Figure 5-8. Install Threaded Rods.
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