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1.
Loosen and remove the cable gland's (#3) nut for the Interlock cable.
2.
Slide the cable gland's nut over the Interlock cable.
3.
Route the cables through the gland to the connector blocks (A), with sufficient cable length
(do not make the cable routing too tight, or too loose).
4.
Tighten the nuts of the gland to secure the Interlock cable.
5.
Strip the insulation from the Interlock cable (B).
6.
Cut the wires of the Interlock cable (B) to the correct lengths to reach the connectors
7.
Strip 0.43 Inch of the insulation from the end of wires.
8.
Crimp a ferrule onto the end of the wires.
9.
Loosen the connector screws.
10. Insert the wires into the correct connectors, see table below:
Functional description
Ext Interlock In
Ext Interlock Out
DC Guard A
DC Guard GND
Interlock GND
See also Appendix H Signal connection diagram.
12. Tighten the connector screws with a tightening torque of 1.0 ft-lb.
5.16.13.
Connect the other cables to the ACS Control Module
Preconditions:
Tools: wire cutter, wire stripper pliers, screwdriver, ferrules, crimp pliers.
Document: V1.2 / Document No.: 6AGA000008-0629-EN | Date: 06-30-2022
HVC‐PD E‐Bus Charger Installation Guide
Connector
Wire number
X4-1
White
X4-2
Brown
X4-5
Green
X4-6
Yellow
X3-4
Shield
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