Caliper Disassembly - Polaris RZR XP 1000 2014 Service Manual

BRAKE SYSTEM

CALIPER DISASSEMBLY

1. Remove both brake pads from the caliper (see
Chapter 9 – "FRONT BRAKE PADS - Pad Removal,
page 9.17").
2. Remove mount bracket assembly
w
.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
Do not remove the caliper pistons with a standard
pliers. The piston sealing surfaces will become
damaged if a standard pliers is used.
9.22
q
and dust boots
NOTE
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings
rings should be replaced during caliper service.
6. Clean the caliper body, pistons and retaining bracket
r
with brake cleaner or alcohol.
Be sure to clean seal grooves in caliper body.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
e
from the caliper. O-
NOTE
© Copyright Polaris Industries Inc.