Pvt Disassembly (2014-2015); Pvt Disassembly (2016) - Polaris RZR XP 1000 2014 Service Manual

PVT DISASSEMBLY (2014–2015)
1. Place transmission in neutral.
2. Raise and support the vehicle.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure.
3. Remove the left rear wheel.
4. Remove the lower mounting bolt and nut
left rear shock. Discard the nut.
5. Swing shock outward toward the front of the vehicle.
6. If servicing a 2015 RZR XP4 1000, Loosen the hose
clamp attaching PVT intake hose to the outer clutch
cover and disengage the hose from the outer clutch
cover.
7. Remove the eight clutch cover screws
remove the outer clutch cover from the vehicle.
8. Mark the drive belt direction of rotation and remove
drive belt (see Chapter 5 – Belt Removal, page
5.17).
9. Remove the driven clutch retaining bolt and driven
clutch.
CAUTION
Do not strike the driven clutch to free it from the
transmission input shaft. This will damage the clutch.
10. Install the Drive Clutch Holding Tool on the drive
clutch.
Drive Clutch Holding Tool:
9314177-A
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
11. Remove the drive clutch retaining bolt and remove
the drive clutch using Drive Clutch Puller.
q
from the
w
and
Be sure to use the correct Drive Clutch Puller to prevent
12. Remove the four push rivets that secure the upper
guard plate to the top of the inner PVT cover. Make
note of the routing of the fuel lines, vent line, battery
cable and wire harness for proper assembly.
PVT SYSTEM
Drive Clutch Puller:
2872085
NOTE
damage to crankshaft.
5
5.11